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Finite-size spherical particles in a square duct flow of an elastoviscoplastic fluid: an experimental study

Published online by Cambridge University Press:  21 November 2019

Sagar Zade*
Affiliation:
Linné Flow Centre and SeRC (Swedish e-Science Research Centre), KTH Mechanics, SE 100 44 Stockholm, Sweden
Tafadzwa John Shamu
Affiliation:
Division of Soil and Rock Mechanics, KTH, SE-100 44 Stockholm, Sweden
Fredrik Lundell
Affiliation:
Linné Flow Centre and SeRC (Swedish e-Science Research Centre), KTH Mechanics, SE 100 44 Stockholm, Sweden
Luca Brandt
Affiliation:
Linné Flow Centre and SeRC (Swedish e-Science Research Centre), KTH Mechanics, SE 100 44 Stockholm, Sweden
*
Email address for correspondence: zade@mech.kth.se

Abstract

The present experimental study addresses the flow of a yield stress fluid with some elasticity (Carbopol gel) in a square duct. The behaviour of two fluids with lower and higher yield stress is investigated in terms of the friction factor and flow velocities at multiple Reynolds numbers $Re^{\ast }\in$ (1, 200) and, hence, Bingham numbers $Bi\in$ (0.01, 0.35). Taking advantage of the symmetry planes in a square duct, we reconstruct the entire 3-component velocity field from two-dimensional particle image velocimetry (PIV). A secondary flow consisting of eight vortices is observed to recirculate the fluid from the core towards the wall centre and from the corners back to the core. The extent and intensity of these vortices grows with increasing $Re^{\ast }$ or, alternately, as the plug size decreases. The second objective of this study is to explore the change in flow in the presence of particles. To this end, almost neutrally buoyant finite-size spherical particles with a duct height, $2H$, to particle diameter, $d_{p}$, ratio of 12 are used at two volume fractions $\unicode[STIX]{x1D719}=5$ and 10 %. Particle tracking velocimetry is used to measure the velocity of these refractive-index-matched spheres in the clear Carbopol gel, and PIV to extract the fluid velocity. Additionally, simple shadowgraphy is also used to qualitatively visualise the development of the particle distribution along the streamwise direction. The particle distribution pattern changes from being concentrated at the four corners, at low flow rates, to being focussed along a diffused ring between the centre and the corners, at high flow rates. The presence of particles induces streamwise and wall-normal velocity fluctuations in the fluid phase; however, the primary Reynolds shear stress is still very small compared to turbulent flows. The size of the plug in the particle-laden cases appears to be smaller than the corresponding single-phase cases. Similar to Newtonian fluids, the friction factor increases due to the presence of particles, almost independently of the suspending fluid matrix. Interestingly, predictions based on an increased effective suspension viscosity agrees quite well with the experimental friction factor for the concentrations used in this study.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s) 2019
Figure 0

Figure 1. Experimental set-up. Reproduced from Zade et al. (2018).

Figure 1

Figure 2. Flow curves (symbols) and the HB model fit (solid lines) for the LYS and HYS yield stress fluids. The open and closed symbols denote measurements during ascending and descending shear rates respectively.

Figure 2

Figure 3. Oscillatory measurements: amplitude of the strain, $\unicode[STIX]{x1D6FE}$, sweeps at a fixed angular frequency $\unicode[STIX]{x1D714}=1~\text{Hz}$ for the two fluids used in this work.

Figure 3

Figure 4. Oscillatory measurements: frequency $\unicode[STIX]{x1D714}$ sweeps to determine (a) the elastic modulus $G^{\prime }$ and (b) the viscous modulus $G^{\prime \prime }$ for several strain amplitudes. The larger and smaller symbols refer to the HYS and LYS cases, respectively.

Figure 4

Figure 5. Images involved to calculate the fluid and particle velocity fields. The raw image (a) is used for PIV analysis. The enhanced image (b) is used to detect circles and for the subsequent PTV analysis. The combined PIV (for fluid phase denoted by green arrows) and PTV (for particle phase denoted by blue arrows) velocity field is shown in (c). The detected particles are also shown in (b). The above images correspond to LYS fluid, $\unicode[STIX]{x1D719}=10\,\%$, $z/H=0.9$ and $Re^{\ast }=156$.

Figure 5

Figure 6. (a) Variation of friction factor $f$ with $Re^{\ast }$ for both single-phase and particle-laden cases. (b) The percentage deviation of the measured $f$ compared to the $f$ expected for single-phase laminar flow. The inset in (b) shows the same plot but with a Reynolds number ${Re_{e}}^{\ast }$ accounting for the additional suspension viscosity due to particles: the filled symbols are based on the Eilers fit and the unfilled symbols are based on a suspension having a modified yield stress and consistency (Chateau, Ovarlez & Trung 2008).

Figure 6

Figure 7. (a) Streamwise and (b) wall-normal velocity profiles in different spanwise planes for high YSF (HYS). Flow rate $(Q)=8~\text{l}~\text{min}^{-1}$, $Re^{\ast }=4$, $Bi=0.26$.

Figure 7

Figure 8. Caption similar to figure 7 but this time for the low YSF (LYS) at the same flow rate $Q=8~\text{l}~\text{min}^{-1}$. $Re^{\ast }=12.5$, $Bi=0.15$.

Figure 8

Figure 9. Schematic of the symmetry lines in a square duct (dash-dotted lines). The spanwise planes where PIV is performed are represented with a darker colour. The mirror images of these planes about the symmetry lines are represented by lighter version of the same colours. The intersection points of these planes correspond to locations where all three velocity components can be evaluated.

Figure 9

Figure 10. Variation of mean flow with increasing $Re^{\ast }$ for the high YSF (HYS). The colour map corresponds to the mean streamwise velocity normalised by the bulk velocity. The arrows represent the direction and strength of the secondary flow. The plug region at the centre is delimited by the solid line.

Figure 10

Figure 11. (a) Change of Bingham number $Bi$ as a function of the Reynolds number $Re^{\ast }$ for both the HYS and LYS yield stress fluids (single phase with no particles). Variation of maximum to bulk streamwise velocity ratio as a function of (b) Reynolds number $Re^{\ast }$ and (c) Bingham number $Bi$. The maximum velocity is measured using PIV and the bulk velocity is measured from the flow meter.

Figure 11

Figure 12. Comparison of mean streamwise velocity in the plane of the wall bisector for different $Bi=\unicode[STIX]{x1D70F}_{y}/((H/2)(\unicode[STIX]{x0394}P/\unicode[STIX]{x0394}x))$ for both HYS (bottom half of the figure) and LYS (top half of the figure). Results from the simulations of Saramito & Roquet (2001), using a Bingham model, are shown (solid lines) for a few representative cases. Note that in order to aid visualisation, similar symbols correspond to nearly the same $Bi$ for both the experimental fluids.

Figure 12

Figure 13. Instantaneous snapshots of the particle distribution for increasing $Re^{\ast }$ (or flow rate $Q$) in a plane close to the wall $(z/H=0.9)$. The above representative images correspond to the LYS fluid for $\unicode[STIX]{x1D719}=5\,\%$. The corresponding flow rates of the mixture in $\text{l}~\text{min}^{-1}$ are mentioned on the top.

Figure 13

Figure 14. Particle concentration profiles at two spanwise planes: $z/H=0$ (centre plane) and $z/H=0.9$ (plane close to the side wall). Panels (ac) displays results for $\unicode[STIX]{x1D719}=5\,\%$ and panels (df) data for the flows with $\unicode[STIX]{x1D719}=10\,\%$. The legend in (a) is applicable to (bc) and the legend in (d) is applicable to (ef).

Figure 14

Figure 15. Change of mean streamwise velocity profiles due to introduction of particles at two spanwise planes: $z/H=0$ (centre plane) and $z/H=0.9$ (plane close to the side wall). Panels (ac) corresponds to $\unicode[STIX]{x1D719}=5\,\%$ and panels (df) corresponds to $\unicode[STIX]{x1D719}=10\,\%$. The filled and hollow symbols represent the fluid and particle velocity respectively, and the solid lines represent the fluid velocity when no particles are present i.e. for $\unicode[STIX]{x1D719}=0\,\%$. Panels (ac) share the same legends mentioned in (a,b) and (df) share the same legends mentioned in (d,e).

Figure 15

Figure 16. Change of streamwise velocity fluctuations due to the introduction of particles at two spanwise planes: $z/H=0$ (centre plane) and $z/H=0.9$ (plane close to the side wall). Panels (ac) corresponds to $\unicode[STIX]{x1D719}=5\,\%$ and panels (df) corresponds to $\unicode[STIX]{x1D719}=10\,\%$.

Figure 16

Figure 17. Change of wall-normal velocity fluctuations due to introduction of particles at two spanwise planes: $z/H=0$ (centre plane) and $z/H=0.9$ (plane close to the side wall). Panels (ac) corresponds to $\unicode[STIX]{x1D719}=5\,\%$ and panels (df) corresponds to $\unicode[STIX]{x1D719}=10\,\%$.

Figure 17

Figure 18. Reynolds shear stress due to the introduction of particles at two spanwise planes for multiple flow rates (or $Re^{\ast }$) and both $\unicode[STIX]{x1D719}=5$ and 10 %. The single-phase reference case is also shown (solid lines) for comparison. Note that the limits of the $x$-axis are local to each plot corresponding to a fixed flow rate.

Figure 18

Figure 19. Set-up for shadowgraph imaging. The streamwise direction is out of the plane of the paper.

Figure 19

Figure 20. Visualisation of particle distribution at the entrance ($x/H\approx 12$; a,c) and far downstream ($x/H\approx 160$; b,d) in the duct at both low $(Q=4~\text{l}~\text{min}^{-1})$ and high $(Q=40~\text{l}~\text{min}^{-1})$ flow rates, using simple shadowgraphs. Note: the PIV–PTV measurements were performed at $x/H\approx 150$.

Figure 20

Figure 21. Schematic of the particle distribution in the cross-stream section of the duct. The arrows and streamlines representing the normalised secondary flow and the extent of the plug are from the actual experimental measurements for single-phase flow at the corresponding flow rates. The contours represent the streamwise velocity normalised by the bulk velocity. Note that the colour bar is the same as in figure 10. The particle distribution is schematically reconstructed from the shadowgraphs and PIV measurements.