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Review: Analysis of the process and drivers for cellular meat production

Published online by Cambridge University Press:  28 August 2019

R. D. Warner*
Affiliation:
School of Agriculture and Food, Faculty of Veterinary and Agricultural Sciences, Parkville, Victoria 3052, Australia

Abstract

Cell-based meat, also called ‘clean’, lab, synthetic or in vitro meat, has attracted much media interest recently. Consumer demand for cellular meat production derives principally from concerns over environment and animal welfare, while secondary considerations include consumer and public health aspects of animal production, and food security. The present limitations to cellular meat production include the identification of immortal cell lines, availability of cost-effective, bovine-serum-free growth medium for cell proliferation and maturation, scaffold materials for cell growth, scaling up to an industrial level, regulatory and labelling issues and at what stage mixing of myo-, adipo- and even fibrocytes can potentially occur. Consumer perceptions that cell-based meat production will result in improvements to animal welfare and the environment have been challenged, with the outcome needing to wait until the processes used in cell-based meat are close to a commercial reality. Challenges for cell-based meat products include the simulation of nutritional attributes, texture, flavour and mouthfeel of animal-derived meat products. There is some question over whether consumers will accept the technology, but likely there will be acceptance of cell-based meat products, in particular market segments. Currently, the cost of growth media, industry scale-up of specific components of the cell culture process, intellectual property sharing issues and regulatory hurdles mean that it will likely require an extended period for cellular meat to be consistently available in high-end restaurants and even longer to be available for the mass market. The progress in plant-based meat analogues is already well achieved, with products such as the ImpossibleTM Burger and other products already available. These developments may make the development of cellular meat products obsolete. But the challenges remain of mimicking not only the nutritional attributes, flavour, shape and structure of real meat, but also the changes in regulation and labelling.

Information

Type
Review Article
Copyright
© The Animal Consortium 2019 
Figure 0

Figure 1 Global meat production (tonnes), based on future population projections and expected impacts of regional and national economic growth trends on meat consumption. Data from 1961 to 2013 are based on published FAO estimates and from 2013 to 2050 are based on FAO projections. Graph from https://www.3fbio.com/hello-world/, with permission, who used data from FAO (2012).

Figure 1

Figure 2 Factors affecting muscle cell proliferation, differentiation and maturation. Substrate stiffness is involved in both the proliferation of myosatellite cells and the maturation of myotubes, whereas mechanical stimulation is important for alignment of myoblasts and maturation of myotubes. Extracellular matrix proteins and growth factors are involved in both differentiation and maturation. Note the myogenic regulatory growth factors indicated at each stage being MyoD (myoblast determination protein 1), Myf5 (myogenic factor 5), myogenin (MyoG, myogenic factor 4), MRF4 (mygenic factor 6 or herculin) and MLP (muscle LIM protein). Source: From Langelaan et al. (2010).

Figure 2

Figure 3 Diagram showing the stages of cellular meat production including the process flow (blue boxes in the centre), the components requiring research, development and optimisation on the extreme left and right and the critical decision points marked by an asterisk (*). Choices which are important decision points for both small scale and industrial production include: (1) source of tissue to derive cells from, (2) growth media to stimulate differentiation, proliferation, formation of myotubes and maturation of adipocytes and muscle cells, (3) scaffold or matrix on which cells can grow, (4) when to add nutrients or fat tissue/cells in order to simulate sensory and nutrient attributes of whole muscle, (5) whether to recycle water and nutrients for growth medium. Source: Adapted from Specht et al. (2018) and Bhat et al. (2019).

Figure 3

Table 1 (a) Resources used per functional unit (FU, 1 kg of ready-to-eat product) from cradle to grave in the production of different protein-based meals (b) comparison of the greenhouse gas emissions (GHGEs) and non-renewable energy use per 1 kg of ready-to-eat product (FU)

Figure 4

Figure 4 A comparison between beef, pork, poultry and cellular (in vitro) meat production for the energy usage and GHGE (greenhouse gas emission) attributed to agricultural production including feedstock processing and transport (green and light purple), on-farm energy use for livestock and biomass cultivation, bioreactor cleaning and facility (dark purple) and animal/carnery waste products for livestock/cellular meat (orange). Source: From Mattick et al. (2015c).

Figure 5

Figure 5 Predicted environmental warming impacts for the production of beef cattle, under three different cattle production systems (Brazil, Sweden, mid-West USA) or cellular meat production (cultured; a- low emissions system, b- and c- moderate emissions systems, d- high emissions system) under these production systems (a, b, c, d) for 1000 years. (A)– assumes perpetual consumption at very high rates (250 Mt per year), (B) – assumes initial consumption at very high rates followed by a decline to zero consumption. Source: Derived from Lynch & Pierrehumbert (2019).

Figure 6

Figure 6 Path dependency and unpredictability inherent in the evolution of complex systems over time. Source: From Mattick et al. (2015a).

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Figure 7 Food lost or wasted by region and stage in the value chain in 2009 (percentage of kilo calories lost and wasted). Source: From Lipinksi et al. (2013).

Figure 8

Figure 8 Total losses (%) in the chain for different categories of food. Source: Derived from data in FAO (2011).