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Graphene synthesized in atmospheric plasmas—A review

Published online by Cambridge University Press:  22 January 2019

Albert Dato*
Affiliation:
Department of Engineering, Harvey Mudd College, Claremont, California 91711, USA
*
a)Address all correspondence to this author. e-mail: adato@hmc.edu

Abstract

This article reviews the state of the art in the gas-phase synthesis of graphene in atmospheric plasmas. The substrate-free process involves the delivery of a carbon-containing precursor into a microwave-generated Ar plasma. Factors that influence the synthesis of graphene include precursor composition, reactor design, and the flow rates of gases. These factors have elucidated the mechanisms of graphene formation in atmospheric plasmas. Gas phase–synthesized graphene is pure and highly ordered and possesses unique features that make the material useful in applications such as catalysis, energy storage, lubrication, and the transmission electron microscopy imaging of nanomaterials. However, the main challenge in the synthesis process is the low rate of graphene production. This article anticipates future research aimed at overcoming this challenge and compares the atmospheric plasma method with contemporary graphene production techniques.

Information

Type
Early Career Scholars in Materials Science 2019: Invited Feature Paper
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
Copyright © Materials Research Society 2019
Figure 0

FIG. 1. An atomic resolution image of a clean and structurally perfect graphene sheet synthesized in an atmospheric plasma. Individual carbon atoms appear white in the image. The image was obtained through the reconstruction of the electron exit wave function from 15 lattice images using MacTempas Version 2 software. Reproduced from Ref. 36 with permission from the Royal Society of Chemistry. MacTempas is developed by Total Resolution LLC, Berkeley, CA, USA.

Figure 1

FIG. 2. Schematic of an atmospheric pressure microwave plasma reactor used to produce GSG.

Figure 2

FIG. 3. (a) A typical low-magnification TEM image of crumpled and randomly oriented GSG sheets freely suspended on a lacey carbon TEM grid. Homogeneous and featureless regions (indicated by arrows) indicate regions of monolayer graphene. Scale bar represents 100 nm. (b) EELS spectrum of GSG. Reprinted (adapted) with permission from Dato et al.: Substrate-free gas-phase synthesis of graphene sheets. Nano Lett. 8, 2012 (2008). Copyright 2008 American Chemical Society.

Figure 3

FIG. 4. (a) High-magnification image of single-layer and bilayer GSG. Scale bars represent 2 nm. (b) Raman spectrum of GSG. Reprinted with permission from Dato et al.: Substrate-free gas-phase synthesis of graphene sheets. Nano Lett. 8, 2012 (2008). Copyright 2008 American Chemical Society.

Figure 4

FIG. 5. (a) A Fourier transform infrared spectroscopy spectra of GSG and HOPG. The similar features of the HOPG and GSG between 1000 and 1800 cm−1 are shown in the inset. (b) An X-ray photoelectron spectroscopy spectrum of GSG. Reproduced from Ref. 36 with permission from the Royal Society of Chemistry.

Figure 5

FIG. 6. (a) Schematic of a surface wave–induced microwave plasma reactor. Reproduced from Tatarova et al.: Microwave plasma based single step method for free standing graphene synthesis at atmospheric conditions. Appl. Phys. Lett. 103, 134, 101 (2013), with the permission of AIP Publishing. (b) A TIAGO reactor. Reprinted with permission from Ref. 27. (c) Schematic of a microwave slot antenna system. Reprinted from Wiggers et al.: All gas-phase synthesis of graphene: Characterization and its utilization for silicon-based lithium-ion batteries. Electrochim. Acta 272, 52–59 (2018), with permission from Elsevier.

Figure 6

FIG. 7. (a) Solid carbon deposits on the walls of the atmospheric plasma torch shown in Fig. 2. (b) TEM image that shows the deposits are GSG. Scale bar represents 100 nm.

Figure 7

FIG. 8. Graphene-enabled isolation and imaging of citrate molecules. (a) An enhanced-contrast filtered image of the citrate-capped gold nanoparticle. Inset: The graphene reflections were subtracted in a digital diffractogram of the entire image. Scale bar represents 2 nm. (b) An image of the citrate molecules. Inset: The graphene and gold reflections were masked in the digital diffractogram to isolate and image citrate. Reprinted with permission from Lee et al.: Direct imaging of soft–hard interfaces enabled by graphene. Nano Lett. 9, 3365 (2009). Copyright 2009 American Chemical Society.

Figure 8

FIG. 9. Band gap opening of fluorographene. (a) NEXAFS spectra of GSG and fluorographene with two different contents of fluorine. The dashed lines at 284.1 and 287.9 eV mark the leading edges of the π* resonance for the pristine and fluorinated GSG sample, respectively. (b) Room temperature photoluminescence emission of the GSG/fluorographene dispersed in acetone using 290 nm (4.275 eV) excitation. The dotted lines are used for guiding eyes. The interval of dotted line is ∼156 meV. Optical images (top view) of the blue emission observed after the PL emission was recorded with the samples in 3.5 mL quartz cuvettes. The blue light persists ∼30 s after the excitation laser is turned off. Reprinted with permission from Jeon et al.: Fluorographene: a wide band gap semiconductor with ultraviolet luminescence. ACS Nano 5, 1042 (2011). Copyright 2011 American Chemical Society.

Figure 9

FIG. 10. Nanoparticles supported by GSG. (a) 10 nm gold nanoparticles on GSG. Reprinted with permission from Ref. 67. (b) Platinum nanoparticles on GSG. Reprinted with permission from Ref. 41.

Figure 10

FIG. 11. (a) Cyclic voltammetry measurements for methanol oxidation reaction catalyzed by commercial Pt/C (carbon black) and Pt/GSG composite in the mixture solution of 0.05 M H2SO4 + 1 M CH3OH within the potential range of 0–1.0 V. Reprinted with permission from Ref. 41. (b) Galvanostatic cycling performance of pristine Si, Si-GSG, and Si-RGO composites measured at 0.5 C charge/discharge. Delithiation/lithiation and the Coulombic efficiency of Si-GSG and Si-RGO composites are shown in comparison with pristine silicon nanoparticles. The first two cycles for all materials were carried out at 0.025 C for lithiation and 0.05 C for delithiation and 0.1 C (for all lithiation and delithiation), respectively. The inset shows the normalized data for Si-GSG and Si-RGO clearly indicating the superior long-term stability of the Si-GSG composite. Reprinted from Wiggers et al.: All gas-phase synthesis of graphene: Characterization and its utilization for silicon-based lithium-ion batteries. Electrochim. Acta 272, 52–59 (2018), with permission from Elsevier.

Figure 11

FIG. 12. Folding and unfolding of GSG. (a) A crumpled GSG sheet with a graphitic nanocrystal (circled) making contact with an AFM tip. (b and c) The GSG sheet was moving from left to right in this sequence, while the AFM tip was stationary. The GSG sheet with nanocrystal folded as it maintained contact with the AFM tip. The nanocrystal remained rigid and did not change structurally. (d) The GSG sheet rapidly reverted to its initial configuration as it detached from the AFM tip. (e–h) Graphical models showing the structural changes that occurred as the sheet was sliding against the tip. Scale bars: 50 nm. Reprinted from Marks et al.: In situ observations of graphitic staples in crumpled graphene. Carbon 132, 760 (2018), with permission from Elsevier.

Figure 12

TABLE I. Comparison of the production rates, composition, and quality of GSG, RGO, and LPEG.

Figure 13

FIG. 13. (a) TEM image of RGO with color added. Pristine areas and contaminated regions are light and dark gray, respectively. Blue regions are disordered networks or topological defects that are caused by the oxidation reduction process. Red areas are adatoms or substitutions. Green and yellow areas are isolated topological defects and holes, respectively. Scale bar: 1 nm. Reprinted with permission from Gomez-Navarro et al.: Atomic structure of RGO. Nano Lett. 10, 1144 (2010). Copyright 2010 American Chemical Society. (b) A TEM image of pure and highly ordered GSG. The dashed line indicates the edge of the sheet. Scale bar: 0.4 nm. Reproduced from Ref. 36 with permission from The Royal Society of Chemistry.

Figure 14

FIG. 14. (a) Raman spectra of RGO and GSG. Reprinted from Wiggers et al.: All gas-phase synthesis of graphene: Characterization and its utilization for silicon-based lithium-ion batteries. Electrochim. Acta 272, 52–59 (2018), with permission from Elsevier. (b) Raman spectra of LPEG and GSG. Reprinted with permission from Ref. 27.