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Numerical study of particle suspensions in duct flow of elastoviscoplastic fluids

Published online by Cambridge University Press:  14 March 2025

Shahriar Habibi*
Affiliation:
FLOW and SeRC (Swedish e-Science Research Centre), Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden
Kazi Tassawar Iqbal
Affiliation:
FLOW and SeRC (Swedish e-Science Research Centre), Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden
Mehdi Niazi Ardekani
Affiliation:
FLOW and SeRC (Swedish e-Science Research Centre), Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden
Emad Chaparian
Affiliation:
James Weir Fluid Laboratory, Department of Mechanical and Aerospace Engineering, University of Strathclyde, Glasgow, UK
Luca Brandt
Affiliation:
FLOW and SeRC (Swedish e-Science Research Centre), Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden Department of Energy and Process Engineering (EPT), Norwegian University of Science and Technology (NTNU), Trondheim, Norway Department of Environmental, Land, and Infrastructure Engineering (DIATI), Politecnico di Torino, Corso Duca degli Abruzzi 24 10129, Turin, Italy
Outi Tammisola
Affiliation:
FLOW and SeRC (Swedish e-Science Research Centre), Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden
*
Corresponding author: Shahriar Habibi, shabibi@kth.se

Abstract

The transport of particles in elastoviscoplastic (EVP) fluids is of significant interest across various industrial and scientific domains. However, the physical mechanisms underlying the various particle distribution patterns observed in experimental studies remain inadequately understood in the current literature. To bridge this gap, we perform interface-resolved direct numerical simulations to study the collective dynamics of spherical particles suspended in a pressure-driven EVP duct flow. In particular, we investigate the effects of solid volume fraction, yield stress, inertia, elasticity, shear-thinning viscosity, and secondary flows on particle migration and formation of plug regions in the suspending fluid. Various cross-streamline migration patterns are observed depending on the rheological parameters of the carrier fluid. In EVP fluids with constant plastic viscosity, particles aggregate into a large cluster at the duct centre. Conversely, EVP fluids with shear-thinning plastic viscosity induce particle migration towards the duct walls, leading to formation of particle trains at the corners. Notably, we observe significant secondary flows ($O(10^{-2})$ compared to the mean velocity) in shear-thinning EVP suspensions, arising from the interplay of elasticity, shear-thinning viscosity and particle presence, which further enhances corner-ward particle migration. We elucidate the physical mechanism by which yield stress augments the first normal stress difference, thereby significantly amplifying elastic effects. Furthermore, through a comprehensive analysis of various EVP suspensions, we identify critical thresholds for elasticity and yield stress necessary to achieve particle focusing at the duct corners.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. A 3-D view of the computational domain with solid volume fraction $\phi = 10\, \%$. Trains of particles are formed at the duct corners due to the particle migration towards the walls.Here, $N_1$, $U$ and $\tau _{xz}$ represent the first normal stress difference, streamwise velocity, and EVP shear stress in their corresponding planes.

Figure 1

Table 1. The non-dimensional numbers used for the numerical simulations from the experimental data of Zade et al. (2020).

Figure 2

Figure 2. Validation of numerical simulations against experiments by Zade et al. (2020). Simulated mean streamwise fluid velocity profiles ($U / U_{bulk}$), denoted by blue lines, compared against the experimental data represented by red symbols at (a) $Re = 36.7$, $Bi = 0.14$, $Wi = 0.26$, $\beta _s = 0.11$, $\kappa = 1/12$, $\phi = 5\, \%$, and (b) $Re = 13$, $Bi = 0.2$, $Wi = 0.182$, $\beta _s = 0.16$, $\kappa = 1/12$, $\phi = 5\, \%$. (c) A 3-D snapshot of particle suspension showing particle distribution and contours of the first normal stress difference ($N_1$) and streamwise velocity ($U$). (d) Statistical distribution of the particles across the duct section from our simulations.

Figure 3

Table 2. Overview of the range of non-dimensional numbers used in our simulations. Here, $L_x$, $L_y$ and $L_z$ are given in units of particle diameter.

Figure 4

Figure 3. Instantaneous snapshots of flow field (left-hand column) and mean particle concentration $\Phi (x,z)$ (right-hand column) across the duct section in (a) Newtonian, (b) Saramito EVP with $El=0.05$, $Bi = 0.2$, and (c) Saramito–Giesekus with $El=0.05$, $Bi = 0.2$, $\alpha = 0.2$ carrier fluids. In all cases, the volume fraction $\phi$ is 10 %, and $Re=20$. Contours in the 3-D snapshotsdepict: (a) streamwise velocity ($U$) and secondary flows ($\sqrt {V^2 + W^2}$); (b,c) the first normal stress difference ($N_1$) and $U$.

Figure 5

Figure 4. Polymeric stress components in the suspension with solid volume fraction $\phi = 10\, \%$ in the EVP carrier fluid: (a) $\tau _{xy}^p$, (b) $N_1 = \tau _{xx}^p - \tau _{yy}^p$, (c) $\tau _{yz}^p$, and (d) $N_2 = \tau _{yy}^p - \tau _{zz}^p$.

Figure 6

Figure 5. Secondary flows in (a) Newtonian suspension and (b) EVP suspension, with $Bi = 0.2$, $El = 0.05$ and $\alpha = 0.2$. For both cases, $\phi = 10\, \%$ and $Re = 20$.

Figure 7

Figure 6. The steady distributions of particles at $\phi =3.5\,\%$,$10\,\%$ and $ 20\, \%$, respectively, across the duct sections of (a,b,c) Newtonian and (d,e,f) Saramito–Giesekus carrier fluids with $Re=20$, $Bi = 0.2$, $El = 0.05$ and $\alpha = 0.2$.

Figure 8

Figure 7. (a) The streamwise mean velocity profile for the EVP suspensions at $\phi = 0\,\%$, $3.5\,\%$, $10\,\%$ and $ 20\, \%$. (b) Comparison of particle and fluid velocities at $z/H = 0.8$ (near the wall) and $z/H = 0$ (duct centre) for EVP suspensions with $\phi = 20\, \%$ (left) and $\phi = 10\, \%$ (right).

Figure 9

Figure 8. The steady distribution of particles ($\Phi$), along with the first normal stress difference ($N_1$) across the duct section in Saramito–Giesekus EVP carrier fluids at three different elasticity numbers: (a,d) $El=0.005$, (b,e) $El=0.025$, and (c,f) $El=0.05$. For all cases, $Re=20$, $Bi=0.2$ and $\alpha = 0.2$.

Figure 10

Figure 9. The mean particle concentration $\Phi (y,z)$ along with the first normal stress difference $N_1$ across the duct section in EVP carrier fluids at (a,d) $Bi = 0.2$, (b,e) $Bi = 1$, and (c,f) $Bi = 4$. For all cases, $\phi = 10\, \%$ and $El = 0.005$.

Figure 11

Figure 10. (a) The instantaneous snapshot of the EVP suspension with $\phi = 10\, \%$, $El = 0.05$ and $Bi = 0.2$. The central plane depicts the unyielded region in cyan, while the yielded regions are represented in yellow. Other planes illustrate the distribution of $N_1$ in the EVP suspension. For visual clarity, only a subset of the particles residing along the bottom edges is displayed. (b) The plug contour ($P$) across the duct section. Yellow colour means that 100 % of the material is yielded.

Figure 12

Figure 11. (a) The first normal stress difference ($N_1$) versus Bingham number ($Bi$) for EVP suspensions with different elasticity numbers. For all cases, $\phi = 10\, \%$, $\beta _s = 0.1$ and $\alpha =0.2$. (b) The square root of the average trace of the conformation tensor $C_{ii}$ plotted against the distance from the wall in the normal direction for two distinct Bingham numbers ($Bi$). The black dotted line denotes the polymer’s rest configuration, in which $\sqrt {\bar {C}_{ii}} = \sqrt {3}$. The inset presents the average distribution of particles ($\Phi$) along $z/(2H) = 0$ for two Bingham numbers.

Figure 13

Figure 12. Comparison of the time evolution of (a) migration velocity, (b) angular velocity, (c) vertical position of the particle. The corresponding parameters are $Re = 20$, $Wi = 1$, $\alpha = 0.2$ and $\kappa = 0.2$.

Figure 14

Figure 13. The angular velocity of the particle relative to the $x$-axis normalised by the shear rate is calculated across different Weissenberg numbers. The blue circles denote our numerical results, the red starsdenote the experiments of Snijkers et al. (2011), and the black squares are from the numerical code in Goyal & Derksen (2012). A sketch of the immersed particle in a viscoelastic shear flow is also depicted as an inset.

Figure 15

Figure 14. Transient $\tau _{xy}^p$ and $N_1$ growth in start-up shear for the Saramito–Giesekus constitutive equation as a function of $El$ and $Bi$: (a,d) $Bi = 0$, (b,e) $Bi = 0.2$, (c,f) $Bi = 1$.Here, $\beta _s = 0.1$, $\alpha = 0.2$.

Figure 16

Figure 15. Transient $U_c$, $\tau _{xy}^p$ and $N_1$ growth in start-up duct flow for the Saramito–Giesekus equation as a function of $El$ and $Bi$: (a,d,g) $Bi = 0$, (b,e,h) $Bi = 0.2$, (c,f,i) $Bi = 1$.Here, $\beta _s = 0.1$, $\alpha = 0.2$.

Figure 17

Figure 16. (a) The drag increase percentage for EVP suspensions versus solid volume fraction ($\phi$). (b) The ratio of the mean wall shear stress for EVP suspensions ($\bar {\tau }_{w}$) to the mean wall shear stress for the EVP single-phase flow ($\tau ^0_{w}$), where the viscous (Newtonian) and polymeric contributions are depicted by blue and red, respectively. (c) The change in drag relative to particle volume fraction for $Bi=0.2$ and $Bi=4$. Here, $El=0.05$ for all cases.

Figure 18

Figure 17. (a) The velocity profile for particle suspensions at various solid volume fractions ($\phi$). The inset provides a close-up view of the initial portion of the plot. (b) The polymeric shear stress ($\bar {\tau }^{p}_{xy}$) for EVP suspensions. The inset in the top right depicts the distribution of particle volume fraction along the vertical direction ($y/H$) for $\phi = 3.5\,\%$ and $20\, \%$.

Figure 19

Figure 18. (a) The drag increase percentage for EVP suspensions versus $Bi$ for different volume fractions ($\phi = 0\,\%{-}20\, \%$). (b) The mean polymeric shear stress ($\tau ^{p}_{xy}$) and its components for different $Bi$. Here, $\phi = 3.5\, \%$, and the flow and rheological parameters are $Re = 20$, $El = 0.05$ and $\alpha = 0.2$.

Figure 20

Figure 19. (a) The drag reduction percentage for EVP single-phase (pink) and suspension (blue) versus elasticity number. The inset illustrates the decrease in apparent viscosity ($\mu /\mu _{0}$) with increasing $El$. (b) The ratio of the mean wall shear stress for EVP suspensions to the mean wall shear stress of the reference suspension. The viscous (Newtonian) and polymeric contributions of wall shear stress are depicted by blue and red, respectively.