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Modelling of particle capture by expanding droplets

Published online by Cambridge University Press:  05 February 2021

Gesse A. Roure
Affiliation:
Department of Chemical and Biological Engineering, University of Colorado, Boulder, CO 80309-0596, USA
Robert H. Davis*
Affiliation:
Department of Chemical and Biological Engineering, University of Colorado, Boulder, CO 80309-0596, USA
*
Email address for correspondence: robert.davis@colorado.edu

Abstract

Froth flotation by small air bubbles has been traditionally used in industry to capture fine minerals and other hydrophobic particles. This method, however, is not efficient for capturing very small particles. The present work is motivated by a new agglomeration process that overcomes this lack of efficiency. It consists of mixing a particle suspension and saltwater-filled droplets covered with semi-permeable oil layers. This paper investigates the two-particle dynamics of a solid particle and a semi-permeable spherical drop that expands due to osmosis in an external, pure extensional flow field. A dimensionless engulfment parameter measures the relative effects of droplet growth and convective flow. The computational results from numerical integration determine a transient collision efficiency, which describes the influence of hydrodynamic interactions and osmotic flow on particle capture. The results show that drop expansion, which decays slowly with time, greatly increases particle capture rates, especially for small particles. Moreover, as the engulfment parameter increases, there is a transition from flow-dominated capture to expansion-dominated capture. For the case of a non-expanding droplet, we provide a numerical solution for the transient pair distribution function, which enables us to explain the transient particle-capture rate in terms of the microstructure of the suspension. Furthermore, we derive an analytical expression for the initial collision efficiency at zero times, which agrees with our numerical data. The numerical results for non-expanding droplets at long times show increasing collision efficiency as the permeability increases and when the size ratio is near unity, in agreement with previous steady-state calculations.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of a solid particle interacting with an expanding drop in an external extensional flow field.

Figure 1

Figure 2. Trajectory simulation for $Eg = 1.0, K^* = 10^{-4}, a_p = 0.5$ and $z_0 = 4.0$, with (a) $x_0 = 0.6$ and (b) $x_0 = 0.7$. The dashed line represents the final interface of the drop at the end of the trajectory. In $(a)$, the solid particle is captured by the expanding drop, whereas the trajectory in $(b)$ does not result in aggregation.

Figure 2

Figure 3. Illustration of the collision volume of a particle colliding with a collision surface $S$. The shaded $S_{col}$ represents the portion of $S$ where particles are effectively captured, whereas the non-shaded region is where particles are pulled away from the drop by the extensional flow faster than the drop expands. In our specific case of a particle colliding with an expanding drop under an external pure extensional field, $S$ is a sphere of dimensionless radius $R = 1+ a_p$ (i.e. the original drop radius plus particle radius) and $S_{col}$ is located at the top and bottom of the sphere, starting at an elevation angle $\alpha$ to be determined. The collision volume $V_{col}(t)$ is the region composed of the starting positions that will lead to aggregation in a time less than or equal to $t$; $A_{col}(t)$ is the boundary of the collision volume with $S_{col}$ excluded. Although the drop expands in time, $S_{col}$ is kept fixed as $V_{col}$ smoothly increases, because $V_{col}(t)$ is the suspension volume at time zero from which all particles will be collected by time $t$.

Figure 3

Figure 4. Initial collision efficiency versus the engulfment parameter for $a_p = 0.5$ and different values of non-dimensional permeability. The solid line represents the limit where $K^* \to 0$, and, hence, $(1 - A_0) = 0$.

Figure 4

Figure 5. Numerical results for the transient pair distribution function for a rigid particle and a non-expanding permeable drop at distinct times. The values for the non-dimensional permeability and particle radius are $K^* = 10^{-4}$ and $a_p = 0.5$, at times (a) $t = 0.25$, (b) $t = 0.75$, (c) $t = 1.0$ and (d) $t = 1.5$. The white region surrounding the origin is the excluded volume bounded by the collision surface.

Figure 5

Figure 6. Collision boundaries for $Eg = 1.0, K^* = 10^{-4}, a_p = 0.5$, and (in to out) $t = 0.02, 0.1, 0.3, 0.5, 0.7, 0.9$ and $1.0$. The inset shows a zoom of the details of the right region of the graph, where the curves start to coincide. The shaded region represents the inside of the collision surface $r = 1 + a_p$. The collision volume ($V_{col}$) is the unshaded region between the collision surface ($S_{col}$) and the collision boundary ($A_{col}$).

Figure 6

Figure 7. Different geometries of the collision volume for $t = 0.5$ and $K^* = 10^{-4}$. The combined case and pure expansion consider $Eg = 1.0$.

Figure 7

Figure 8. Collision volume increase with time for $K^* = 10^{-4}, a_p = 0.5$ and engulfment parameters of $Eg = 0, 0.125, 0.25, 0.5$ and $1.0$. Here, $(a)$ shows the values for the collision volume, whereas the values in $(b)$ are normalized by their initial slopes predicted by the analytical solution for the initial collision rate. The solid curves represent the results obtained by numerical integration. The dashed line in $(b)$ is a straight line with unit slope. The shaded area in $(b)$ represents the region in which particle capture is dominated by expansion at short times.

Figure 8

Figure 9. Numerical results for the transient collision efficiency versus time for $K^* = 10^{-4}, a_p = 0.5$ and engulfment parameters (a) $Eg = 0$, (b) $Eg = 0.25$, (c) $Eg = 0.5$, (d) $Eg = 1.0$ and $7.0$ (in inset). The dashed lines represent the analytical solution at $t = 0$, and the value of the theoretical steady-state collision efficiency in $(a)$. The dashed curve in $(d)$ is the pure expansion collision efficiency, as described by (3.9) and (3.22).

Figure 9

Figure 10. Numerical results for the transient collision efficiency with respect to time for $Eg = 0, a_p = 0.5$ and different values of non-dimensional permeability: $K^* = 10^{-2}, K^* = 10^{-3}, K^* = 10^{-4}$ and $K^* = 10^{-5}$. The dashed lines represent the theoretical results for the initial and steady-state collision efficiencies.

Figure 10

Figure 11. Numerical results for the transient collision efficiency with respect to time for (a) $Eg = 0.25$, (b) $Eg = 1.0$. The results are for $a_p = 0.5$ and different values of non-dimensional permeability: $K^* = 10^{-4}, K^* = 10^{-5}$ and $K^* = 10^{-6}$. The dashed lines represent the theoretical results for the initial collision efficiency. The dashed curve in $(b)$ is the pure expansion collision efficiency. For high values of $Eg$, the system becomes less sensitive to changes in permeability and the curves collapse onto a single curve.

Figure 11

Figure 12. Numerical results for the transient collision efficiency for $Eg = 0.25, K^* = 10^{-4}$ and different values of particle radii: $a_p = 0.25, a_p = 0.5$ and $a_p = 1.0$. Here, $(a)$ shows the values for the transient collision efficient, whereas, in $(b)$, the results are normalized by the numerical value for the initial collision efficiency. The dashed lines represent the theoretical results for the initial and steady-state collision efficiencies.

Figure 12

Table 1. Relative collision efficiency $E_{col}^*$ at time $t = 1$ for $Eg = 0, 0.25, 0.5$ and $1.0$. The first two result columns show the relative collision efficiency for $a_p = 0.5$ for distinct permeabilities, whereas the last three result columns show the relative collision efficiency for $K^* = 10^{-4}$ for different particle radii.