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A numerical investigation of airfoil tonal noise reduction by roughness elements

Published online by Cambridge University Press:  21 July 2025

Zhenyang Yuan*
Affiliation:
FLOW, Department of Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden
Elías Alva
Affiliation:
Divisão de Engenharia Aeronáutica, Instituto Tecnológico de Aeronáutica, São José dos Campos, Brazil
Tiago B. de Araújo
Affiliation:
Divisão de Engenharia Aeronáutica, Instituto Tecnológico de Aeronáutica, São José dos Campos, Brazil
André V.G. Cavalieri
Affiliation:
Divisão de Engenharia Aeronáutica, Instituto Tecnológico de Aeronáutica, São José dos Campos, Brazil
Ardeshir Hanifi
Affiliation:
FLOW, Department of Engineering Mechanics, KTH Royal Institute of Technology, Stockholm, Sweden
*
Corresponding author: Zhenyang Yuan, zhenyang@kth.se

Abstract

In a combined experimental and numerical effort, we investigate the generation and reduction of airfoil tonal noise. The means of noise control are streak generators in the form of cylindrical roughness elements. These elements are placed periodically along the span of the airfoil at the mid-chord streamwise position. Experiments are performed for a wide range of Reynolds numbers and angles of attack in a companion work (Alva et al., AIAA Aviation Forum, 2023). In the present work, we concentrate on numerical investigations for a further investigation of selected cases. We have performed wall-resolved large-eddy simulations for a NACA 0012 airfoil at zero angle of attack and Mach 0.3. Two Reynolds numbers (${0.8\times 10^{5}}$ and ${1.0 \times 10^{5}}$) have been investigated, showing acoustic results consistent with experiments at the same Reynolds but lower Mach numbers. Roughness elements attenuate tones in the acoustic field and, for the higher Reynolds number, suppress them. Through Fourier decomposition and spectral proper orthogonal decomposition analysis of streamwise velocity data, dominating structures have been identified. Further, the coupling between the structures generated by the surface roughness and the instability modes (Kelvin–Helmholtz) of the shear layer has been identified through stability analysis, suggesting stabilisation mechanisms by which the sound generation by the airfoil is reduced by the roughness elements.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (https://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided that no alterations are made and the original article is properly cited. The written permission of Cambridge University Press must be obtained prior to any commercial use and/or adaptation of the article.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. A schematic drawing of the modified NACA 0012 airfoil with roughness elements. The roughness elements are located at $x = 0.52c$ with a diameter of $D = 0.015c$. The distance between the elements is $H = 0.06c$. The red dashed line indicates the original NACA 0012 airfoil profile. The modified NACA 0012 profile is truncated at $x=0.98c$ and rounded with an arc of radius $r=0.04c$.

Figure 1

Figure 2. High-order computational mesh elements (polynomial order of 4) near the airfoil (a) without roughness elements (clean case) and (b) with roughness elements (rough case). (c) Three-dimensional view of the wall surface mesh with roughness elements. Grid points inside the elements are skipped for a better visualisation. Structured grids are applied in the near-wall region, while unstructured grids are applied in the acoustic region.

Figure 2

Figure 3. Mesh refinement study. Mean flow profiles measured for roughness cases at $x/c = 0.85$ and $x/c = 0.95$ with (a) Re = 80k and (b) Re = 100k. The wall pressure spectrum obtained at $x/c = 0.85$ and $x/c = 0.95$ for (c) Re = 80k case and (d) Re = 100k case.

Figure 3

Figure 4. Acoustic spectra for (a) numerical simulations and (b) experiments measured in $\text{dB}/St$. In (b), results of Re = 80k cases are shifted 55 dB lower for better visualisation. Tonal frequencies are labelled. Grey line: wind tunnel background noise.

Figure 4

Figure 5. Acoustic field contour plots for pressure fluctuation $p^{\prime}$. The airfoil leading-edge point is at $x/c = y/c = 0$. (a) Re = 80k clean, (b) Re = 100k clean, (c) Re = 80k rough and (d) Re = 100k rough.

Figure 5

Figure 6. Directivity plots of the acoustic field for (a) Re = 80k clean, $St = 5.3$ (), (b) Re = 100k clean, $St = 5.1$ () and (c) Re = 80k rough, $St = 3.4$ (), $St = 4.5$ (),$St = 5.5$(),$St = 6.5$ ().

Figure 6

Figure 7. Iso-surface of the Q-criterion coloured by streamwise velocity $u$.

Figure 7

Figure 8. Skin friction coefficient ($C_f$) of span-averaged field of the clean cases at both Reynolds numbers: (a) Re = 80k; (b) Re = 100k. Solid red line and dashed black line represent upper and lower sides of the airfoil, respectively. Blue dashed line indicates zero values.

Figure 8

Figure 9. (a,b) Skin friction coefficient ($C_f$) heat maps of mean flow field of roughness cases. Red is positive and blue is negative. Dashed grey line is zero-contour line. (c) Oil visualisation from the experimental campaign at Re = 1 50 000. Red dashed line: the zero-contour line from Re = 100k simulation projected on the oil visualisation.

Figure 9

Figure 10. Contour plots show the wall-tangent mean flow $u_t$, where $u_t$ indicates the difference between the time-averaged and time-spanwise-averaged wall-tangent mean flow. Contour level range $u_t/U_{\infty } \in [0, 0.18]$. Arrow fields show time-averaged velocity components $v$ and $w$ in the wall-normal and spanwise directions, respectively. From top to bottom, the rows show streamwise stations $x/c = 0.55$, $0.65$, $0.75$, $0.85$, $0.95$.

Figure 10

Figure 11. The SPOD energy ($\gamma _i$) calculated at the station $x/c = 0.75$ at Re = 80k (a) and Re = 100k (b). Data correspond to the rough cases.

Figure 11

Figure 12. (a,b) Absolute value of the leading SPOD mode of streamwise velocity $\tilde {u}$. From left to right: stations $x/c = 0.55$, $0.65$, $0.75$, $0.85$ and $0.95$.

Figure 12

Figure 13. The absolute value of the leading (a) and secondary (b) SPOD modes calculated at the station $x/c = 0.75$ for Re = 80k. From left to right: velocity components $\hat {u}$, $\hat {v}$ and $\hat {w}$.

Figure 13

Figure 14. The spectrum traced with a gradual increase of the mean state modulation parameter $\sigma$. Open circles stand for the unstable modes and open squares represent stable modes.

Figure 14

Figure 15. The leading eigenmodes (K–H modes) traced with gradual increase of mean state modulation parameter $\sigma$. Here $\sigma$ changes from 1 to 0 from left to right. (a), (b) and (c) rows present the velocity components $\tilde {u}$, $\tilde {v}$ and $\tilde {w}$, respectively. Black dashed line indicates the critical layer.

Figure 15

Figure 16. Eigenvalues of direct and adjoint modes calculated at the station $x/c = 0.75$. Note that adjoint eigenvalues are complex-conjugated.

Figure 16

Figure 17. The absolute value of the modulated K–H mode calculated at the station $x/c = 0.75$. From (a) to (c) and (d) to (f): velocity components $\tilde {u}$, $\tilde {v}$ and $\tilde {w}$. (a–c): direct mode; (d–f): adjoint mode.

Figure 17

Table 1. Growth rate at station $x/c = 0.75$ from spatial stability analysis and projected SPOD modes via (4.12) for both clean ($\sigma = 0$) and rough ($\sigma = 1$) states.

Figure 18

Figure 18. The non-dimensional tonal frequency interval. Here $L1$: Re = 100k clean, M = 0.3; $L2$: Re = 80k clean, M = 0.3; $L3$: Re = 80k clean, M = 0.1; $E1$: Re = 100k clean, M = 0.0477; $E2$: Re = 80k clean, M = 0.0379; $L$ and $E$ represent numerical and experimental data, respectively. Dashed lines are obtained from the second fraction on the right-hand side of (A2) using different convection speed.

Figure 19

Figure 19. Boundary-layer characteristics for baseline case ($M = 0.3$, TI = 0.0, ), low-Mach-number case ($M = 0.1$, TI = 0.0, ) and the FST case ($M = 0.3$, TI = 0.16, ). From (a) to (e): boundary-layer profiles at $x/c = 0.88$, $0.94$, $0.97$; the displacement thickness ($\delta ^*/c$) and momentum thickness $\theta /c$; and the shape factor $H$.

Figure 20

Figure 20. Surface pressure coefficient $c_p$, skin friction coefficient $c_f$ and mean wake velocity profile obtained at $x/c = 1.1$ for baseline case ($M = 0.3$, TI = 0.0, ), low-Mach-number case ($M = 0.1$, TI = 0.0, ) and the FST case ($M = 0.3$, TI = 0.16, ).

Figure 21

Figure 21. Acoustic spectra obtained at $x/c = 1$ and $y/c = 1$ for baseline case ($M = 0.3$, TI = 0.0, ), low-Mach-number case ($M = 0.1$, TI = 0.0, ) and the FST case ($M = 0.3$, TI = 0.16, ). The stars represent the dominant tones at frequencies $St = 5.2$ (baseline/FST case) and $St = 5.5$ (low-Mach-number case).

Figure 22

Figure 22. (a): the spectrum traced with the increase of mean state modulation parameter $\sigma$. Open circles stand for the unstable modes and open squares are stable modes. (b): the leading eigenmodes (K–H modes). Top, middle and bottom rows represent the velocity components $\tilde {u}$, $\tilde {v}$ and $\tilde {w}$, respectively. Black dashed line indicates the critical layer. (a) Case Re = 80k and (b) case Re = 100k.

Supplementary material: File

Yuan et al. supplementary movie 1

Q criterion visualization Re 80k clean
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File 2.8 MB
Supplementary material: File

Yuan et al. supplementary movie 2

Q criterion visualization Re 80k rough
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File 10.3 MB
Supplementary material: File

Yuan et al. supplementary movie 3

Q criterion visualization Re 100k clean
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Supplementary material: File

Yuan et al. supplementary movie 4

Q criterion visualization Re 100k rough
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