Hostname: page-component-6766d58669-r8qmj Total loading time: 0 Render date: 2026-05-21T00:57:26.058Z Has data issue: false hasContentIssue false

Experimental analysis of particle clustering in moderately dense gas–solid flow

Published online by Cambridge University Press:  20 December 2021

Kee Onn Fong*
Affiliation:
Department of Aerospace Engineering and Mechanics, University of Minnesota, Minneapolis, MN 55455, USA St Anthony Falls Laboratory, University of Minnesota, Minneapolis, MN 55455, USA
Filippo Coletti
Affiliation:
Department of Aerospace Engineering and Mechanics, University of Minnesota, Minneapolis, MN 55455, USA St Anthony Falls Laboratory, University of Minnesota, Minneapolis, MN 55455, USA
*
Email address for correspondence: fongx065@umn.edu

Abstract

In collisional gas–solid flows, dense particle clusters are often observed that greatly affect the transport properties of the mixture. The characterisation and prediction of this phenomenon are challenging due to limited optical access, the wide range of scales involved and the interplay of different mechanisms. Here, we consider a laboratory setup in which particles fall against upward-moving air in a square vertical duct: a classic configuration in riser reactors. The use of non-cohesive, monodispersed, spherical particles and the ability to independently vary the solid volume fraction ($\varPhi _V = 0.1\,\% - 0.8\,\%$) and the bulk airflow Reynolds number ($Re_{bulk} = 300 - 1200$) allows us to isolate key elements of the multiphase dynamics, providing the first laboratory observation of cluster-induced turbulence. Above a threshold $\varPhi _V$, the system exhibits intense fluctuations of concentration and velocity, as measured by high-speed imaging via a backlighting technique which returns optically depth-averaged fields. The space–time autocorrelations reveal dense and persistent mesoscale structures falling faster than the surrounding particles and trailing long wakes. These are shown to be the statistical footprints of visually observed clusters, mostly found in the vicinity of the walls. They are identified via a percolation analysis, tracked in time, and characterised in terms of size, shape, location and velocity. Larger clusters are denser, longer-lived and have greater descent velocity. At the present particle Stokes number, the threshold $\varPhi _V \sim 0.5$ % (largely independent from $Re_{bulk}$) is consistent with the view that clusters appear when the typical interval between successive collisions is shorter than the particle response time.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Schematic representation of the experimental apparatus and its main elements.

Figure 1

Figure 2. Considered cases represented in the parameter space. The value of the particle volume fraction is also printed beside each data point for clarity.

Figure 2

Table 1. Main physical parameters characterising the experiments.

Figure 3

Figure 3. (a) Schematic of the backlighting imaging setup as viewed from the top. (b,c) Sample images obtained by backlighting at (b) $\varPhi _V = 2.6\times 10^{-3}$ and (c) $\varPhi _V = 7.7\times 10^{-3}$. Insets show enlarged views of the $40\times 40$ pixel interrogation window used for the PIV measurements.

Figure 4

Figure 4. Light attenuation versus volume fraction as obtained from the free-fall calibration experiments. The continuous line shows a linear fit to the data.

Figure 5

Figure 5. Profiles of mean vertical velocity (a) and r.m.s. of the vertical velocity fluctuations (b) for different volume fractions, grouped by $Re_{bulk}$. In (a), the open circles represent measurements obtained from zoomed-in imaging (see the Appendix) and are to be compared with the most dilute case in each panel.

Figure 6

Figure 6. Profiles of (a) $\langle \phi _V \rangle$ and (b) $\phi _{V,rms}$ for different volume fractions, grouped by $Re_{bulk}$. In (a), the open circles represent measurements obtained from enlarged-view imaging (see the Appendix) and are to be compared with the most dilute case in each panel.

Figure 7

Figure 7. (a) Root-mean-square fluctuations of vertical velocity and local volume fraction versus mean volume fraction. (b) Probability distribution of local volume fraction for all cases, coloured by global volume fraction. The densest case ($\varPhi _V =7.7\times 10^{-3}, Re_{bulk} = 1200$, in maroon) is compared with its corresponding Poisson distribution (continuous black line).

Figure 8

Figure 8. Average time $t_{coll}$ between successive inter-particle collisions, evaluated based on the estimated mean free path, versus the global volume fraction for each case. The horizontal dashed line indicates the particle response time $\tau _p$.

Figure 9

Figure 9. Space–time autocorrelation maps for (ac) particle velocities and (df) concentrations for the case $\varPhi _V =7.7\times 10^{-3}, Re_{bulk} = 1200$. The reference wall-normal distance is $y/h = 0.2$ (a,d), $1$ (b,e) and $1.8$ (c,f). The continuous lines represent the local mean velocity for all particles $\langle U \rangle$, whereas the dashed line represents the convection velocity $U_{conv}$, i.e. the slope of the highly correlated regions in the space–time diagram (with correlation coefficient > 0.5). The values for $\langle U \rangle$ and $U_{conv}$ are also reported in each panel.

Figure 10

Figure 10. Convection velocities based on the autocorrelation maps of particle velocity and concentration fields, compared for the mean particle velocities, at (a) $y/h = 0.2$, (b) $y/h = 1$ and (c) $y/h = 1.8$. The results are plotted against $Re_{bulk}$ for the four cases with $\varPhi _V \geq 5\times 10^{-3}$.

Figure 11

Figure 11. Space–time autocorrelation maps for (ac) particle velocities and (df) concentrations for the case $\varPhi _V =2.6\times 10^{-3}, Re_{bulk} = 1200$. The reference wall-normal distance is (a,d) $y/h = 0.2$, (b,e) $y/h = 1$ and (c,f) $y/h = 1.8$. Continuous lines correspond to the local mean velocity, with normalised values indicated in each panel.

Figure 12

Figure 12. Scatter plots of (a) the velocity fluctuation covariance $\langle uv \rangle$ against the mean velocity gradient and (b) the velocity-concentration fluctuation covariance $\langle vc \rangle$ against the mean concentration gradient, for the densest case $\varPhi _V =7.7\times 10^{-3}$, $Re_{bulk} = 1200$. The data points are coloured by wall-normal distance $y/h$.

Figure 13

Figure 13. Profiles of normalised (a) velocity fluctuation covariance and (b) velocity-concentration fluctuation covariance, measured by imaging (symbols) and compared with (3.2) and (3.3), respectively (lines), where best-fit values of $\nu _t$ and $D_t$ are used. Cases with $\varPhi _V =1.7\times 10^{-3}$ (blue circles) and $\varPhi _V =6.5\times 10^{-3}$ (red triangles) are shown, both with the same $Re_{bulk} = 900$.

Figure 14

Figure 14. Sample instantaneous backlighting images from all considered cases, with volume fraction increasing from left to right.

Figure 15

Figure 15. (a) Number of detected clusters as function of concentration threshold in the percolation analysis, with the vertical dashed line indicating the selected threshold. (b) Sample concentration field for the case $\varPhi _V =7.7\times 10^{-3}$, $Re_{bulk} = 1200$, with contour lines indicating cluster boundaries and crosses indicating their centroids. (c) Vertical velocity field for the realisation in (b), with the cluster boundaries again shown.

Figure 16

Figure 16. Probability distributions of (a) projected cluster area and (b) in-cluster concentration for the case $\varPhi _V =7.7\times 10^{-3}, Re_{bulk} = 1200$.

Figure 17

Figure 17. Joint p.d.f.s of (a) cluster area and centroid wall-normal location and (b) in-cluster concentration and centroid wall-normal location, for the case $\varPhi _V =7.7\times 10^{-3}$, $Re_{bulk} = 1200$.

Figure 18

Figure 18. (a) Scatter plot of the in-cluster concentration versus cluster area. Both variables are averaged over a cluster lifetime, which is normalised by $\tau _p$ and used to colour-code each data point. (b) Joint p.d.f. of the cluster descent velocity against the cluster concentration , displaying a weak positive correlation ($\textrm {slope} = 0.34$, $r^2 = 0.06$) between both variables. Both panels are for the case $\varPhi _V =7.7\times 10^{-3}$, $Re_{bulk} = 1200$.

Figure 19

Figure 19. Comparison between the four cases where clusters are observed. (a) Probability distributions of projected cluster area. (b) Probability distributions of cluster aspect ratio. (c) Profiles of the number of detected clusters at each wall-normal location ($N_{clusters}$) normalised by the total number of detected clusters ($N_{all}$). (d) Profiles of the mean cluster descent velocity. (e) Probability distributions of the cluster descent velocity. (f) Probability distribution of the cluster descent velocity relative to the bulk velocity of the upward moving air $U_{bulk}$.

Figure 20

Figure 20. (a) Imaging setup for the enlarged-view measurements. (b) Sample image obtained with this approach for the case $\varPhi _V =1.0\times 10^{-3}$, $Re_{bulk} = 300$.

Figure 21

Figure 21. A sequence of images illustrating the particle identification procedure: (a) inverted particle image; (b) corresponding gradient image sharpening the in-focus particles; (c) correlation map obtained by cross-correlating (b) with the gradient image of an in-focus particle, with local maxima marked by blue crosses; (d) close-up view showing the peak-locked centroid (blue cross) and the sub-pixel accurate centroid (red dot) for the particle shown in the red box in (c).

Figure 22

Figure 22. Plot of number of particles detected on the microscopic glass slide against the slide position.