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Theoretical and numerical analysis of the evaporation of mono- and multicomponent single fuel droplets

Published online by Cambridge University Press:  08 January 2021

Alejandro Millán-Merino*
Affiliation:
Departamento Ingeniería Térmica y de Fluidos, Universidad Carlos III de Madrid, Leganés 28911, Spain
Eduardo Fernández-Tarrazo
Affiliation:
Departamento Ingeniería Térmica y de Fluidos, Universidad Carlos III de Madrid, Leganés 28911, Spain
Mario Sánchez-Sanz
Affiliation:
Departamento Ingeniería Térmica y de Fluidos, Universidad Carlos III de Madrid, Leganés 28911, Spain
*
Email address for correspondence: almillan@ing.uc3m.es

Abstract

Single fuel droplet vaporization, with special attention to the case of ethanol, is considered in this study. First, we showed, using an order-of-magnitude analysis and detailed unsteady simulations, that the commonly used quasi-steady assumption is not suitable for an accurate description of the liquid phase during the evaporation process. Second, we demonstrated that an increase in the relative importance of radiation explains the departures of the evaporation rate from the $d^{2}$-law observed experimentally when sufficiently large droplets – initial radius above 0.25 mm – evaporated in ambient temperatures around 800 K. The multicomponent formulation included here, in which the physical properties of both liquid and gas phases depend on the concentration of the different species involved, was validated by comparing our numerical results with experimental data of ethanol, $n$-heptane, ethanol–water and $n$-dodecane–$n$-hexadecane droplets available in the literature. Because of its technological relevance, we dedicated special attention to the effect of the droplet water content and ambient humidity on the evaporation time of ethanol droplets. Our computations showed higher vaporization rates with increasing ambient humidity as a consequence of the extra heat generated during the condensation of moisture on the droplet surface.

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Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
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Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Sketch of the spherically symmetric set-up.

Figure 1

Table 1. Physical properties of common liquid fuels. Note that $\beta _{b} = L_{b} W/\mathcal {R} T_{{b}}$ is the non-dimensional latent heat of vaporization. The Lewis number $L_e$ of a gaseous species in air is obtained from Smoke & Giovangigli (1991) when possible. For the remaining species, it was obtained from mixture average transport model (Kee et al.1983).

Figure 2

Figure 2. Ethanol droplet vaporization in a hot nitrogen atmosphere at ambient temperature and pressure of $T_\infty =800$ K and $p_\infty = 1$ atm, respectively. (a) The normalized droplet surface $(a/a_0)^{2}$ versus dimensionless time ${t/t_{C}}$. (b) The normalized droplet surface $(a/a_0)^{2}$ versus surface temperature $T_s$. (c) Dimensionless gasification rate $-\mathrm {d}(a/a_0)^{2}/\mathrm {d} (t/t_{C})$ as a function of the dimensionless time $t/t_{C}$. Different line styles are chosen for each value of $\varepsilon =\tilde t_{C}/\tilde t_{R}$, as shown in the figure legend. Thick colour lines represent the solution of (3.15)–(3.16), thin grey lines depict the asymptotic prediction $\varepsilon \ll 1$ given in (3.19) and thin black lines represent the asymptotic prediction $\varepsilon \gg 1$ defined by (3.28).

Figure 3

Figure 3. Normalized droplet surface as a function of time for $n$-heptane droplets at atmospheric pressure $p_\infty =1$ bar and initial droplet temperature $T_{d_0}=300$ K. (a) Plots of $(a/a_0)^{2}$ versus the normalized time, $t/a_0^{2}$. (b) Plots of $(a/a_0)^{2}$ versus the dimensionless time, $\tau =t/t_{V}$, with $t_{V}$ given by (3.29). The colours denote the parameters $(T_\infty , a_0, t_{C}/t_{R})$: $\textrm {red}=(471\ \textrm {K},\ 0.35\ \textrm {mm},\ 0.10)$, $\textrm {blue}=(555\ \textrm {K},\ 0.35\ \textrm {mm},\ 0.16)$, $\textrm {green}=(741\ \textrm {K},\ 0.35\ \textrm {mm},\ 0.34)$, $\textrm {purple}= (1050\ \textrm {K},\ 0.12\ \textrm {mm},\ 0.30)$. Solid lines: quasi-steady gas-phase simulations. Dashed lines in (b): full transient simulations using the formulation described by Millán-Merino (2020). Dash-dotted lines in (a): numerical results by Yang & Wong (2001). Circles: experiments by Nomura et al. (1996). Triangles: experiments by Lee & Law (1992).

Figure 4

Figure 4. Ethanol droplet vaporization in nitrogen atmosphere at pressure $p_\infty =1$ bar and initial droplet temperature $T_{d_0}=300$ K. (a) Normalized droplet surface $(a/a_0)^{2}$ as a function of the non-dimensional time $\tau =t/t_{V}$, with $t_{V}$ given by (3.29). (b) Dimensionless gasification rate $-\mathrm {d}(a/a_0)^{2}/\mathrm {d}\tau$ as a function of the dimensionless time $\tau$. The squares represent experimental results of Hallett & Beauchamp-Kiss (2010) and solid lines represent our numerical results. The colours denote the parameters $(T_\infty , a_0, t_{C}/t_{R})$: $\textrm {green}=(703\ \textrm {K},\ 0.8\ \textrm {mm},\ 0.46)$, $\textrm {orange}=(893\ \textrm {K},\ 0.8\ \textrm {mm},\ 0.81)$, $\textrm {purple}=(1050\ \textrm {K},\ 0.7\ \textrm {mm},\ 0.99)$.

Figure 5

Figure 5. Ethanol droplet vaporization in a hot nitrogen atmosphere at ambient temperature and pressure of $T_\infty =800$ K and $p_\infty =1$ bar, respectively, and initial droplet temperature $T_{d_0}=300$ K. (a) Normalized droplet surface $(a/a_0)^{2}$ versus dimensionless time $\tau = t/t_V$, with $t_{{V}}$ given by (3.29). (b) Normalized droplet surface $(a/a_0)^{2}$ versus surface temperature $T_s$. (c) Dimensionless gasification rate $-\mathrm {d}(a/a_0)^{2}/\mathrm {d}\tau$ as a function of the dimensionless time $\tau$. Lines represent different initial radius $a_0$ as shown in the figure legend. The numbers indicate the time at which the radial profiles of temperature and mass fraction are shown in figure 6.

Figure 6

Table 2. Characteristic time definitions.

Figure 7

Table 3. Characteristic time relations for different ambient temperatures for ethanol, $n$-heptane, dodecane and hexadecane droplets, of initial radius $a_0=0.5$ mm, in nitrogen atmosphere. Liquid mass diffusion time for ethanol is evaluated for ethanol–water mixtures while for $n$-heptane the self-diffusion coefficient is used. Physical properties are evaluated at $T_s$, as obtained from (3.15).

Figure 8

Figure 6. Ethanol droplet temperature profiles as a function of normalized radius $r/a_0$ for instants marked in figure 5. (a) Temperature profiles for initial droplet radius of $a_0=1$ mm at time instants 1 to 8 indicated in figure 5. (b) Temperature profiles for initial droplet radius of $a_0=0.05$ mm at time instants i to vi indicated in figure 5. The dot-dashed line represents the evolution of the surface temperature $T_s$.

Figure 9

Figure 7. Effect of initial water content in the droplet $\mathcal {V}$ and ambient relative humidity $\mathcal {H}$ on the evolution of the normalized droplet surface (a,b) and on the evolution of the time derivative of the normalized droplet surface (c,d). Solid lines: numerical simulations; symbols: experiments (Gregson et al.2019). All results correspond to the vaporization of a droplet of initial radius and temperature $a_0=24\ \mathrm {\mu }$m and $T_{d_0}=293$ K, respectively, at ambient temperature and pressure $T_{\infty }=293$ K and $p_\infty =1$ atm, respectively.

Figure 10

Figure 8. Effect of initial water content in the droplet $\mathcal {V}$ and ambient relative humidity $\mathcal {H}$ on the evolution of the normalized droplet surface (a), dimensionless gasification rate (c), net vaporization rate of ethanol (b) and net vaporization rate of water (d). All results correspond to full one-dimensional simulations for evaporation of a droplet of initial radius and temperature $a_0=1$ mm and $T_{d_0}=300$ K, respectively, at ambient temperature $T_{\infty }=800$ K and pressure $p_\infty =1$ bar. Green lines: $\mathcal {V}=0, \mathcal {H}=0$; blue lines: $\mathcal {V}=0.1, \mathcal {H}=0$; red lines: $\mathcal {V}=0.2, \mathcal {H}=0$; violet lines: $\mathcal {V}=0, \mathcal {H}=0.1$; orange lines: $\mathcal {V}=0, \mathcal {H}=0.2$.

Figure 11

Figure 9. Structure of the solution for ethanol–water droplets vaporizing in a humid atmosphere at instants marked in figure 8(a). (a,b) Ethanol mass fraction profiles; (c,d) temperature profiles. The orange lines in (a,c) correspond to the case $\mathcal {V}=0, \mathcal {H}=0.2$ and red lines in (b,d) correspond to the case $\mathcal {V}=0.2, \mathcal {H}=0$. Dashed lines show ethanol mass fraction (a,b) and temperature (c,d) at the droplet surface $r=a(t)$.

Figure 12

Figure 10. Effect of initial water content in the droplet $\mathcal {V}$ and ambient relative humidity $\mathcal {H}$ on the evolution of the normalized droplet surface (a) and dimensionless gasification rate (b). All results correspond to full one-dimensional simulations for evaporation of a droplet of initial diameter and temperature $d_0=0.2$ mm and $T_{d_0}=300$ K, respectively, at ambient temperature $T_{\infty }=800$ K and pressure $p_\infty =1$ bar. Green lines: $\mathcal {V}=0, \mathcal {H}=0$; blue lines: $\mathcal {V}=0.1, \mathcal {H}=0$; red lines: $\mathcal {V}=0.2, \mathcal {H}=0$; violet lines: $\mathcal {V}=0, \mathcal {H}=0.1$; orange lines: $\mathcal {V}=0, \mathcal {H}=0.2$.

Figure 13

Figure 11. Droplet vaporization of $n$-dodecane and $n$-hexadecane mixtures in a hot nitrogen atmosphere at ambient temperature and pressure of $T_\infty =443$ K and $p_\infty =1$ bar, respectively, and initial droplet conditions of $a_0=1.2$ mm and $T_{d_0}=315$ K. (a) The time evolution of droplet normalized surface $(a/a_0)^{2}$. (b) The temporal evolution of the dimensionless gasification rate $\mathrm {d}(a/a_0)^{2}/\mathrm {d}\tau$. Stars: experimental results of Han et al. (2015); solid lines: numerical simulations. The colours indicate the droplet composition. Green: pure $n$-hexadecane; blue: 70 % $n$-hexadecane and 30 % $n$-dodecane (by volume); red: pure $n$-dodecane.

Figure 14

Figure 12. Droplet profiles as a function of normalized radius $r/a_0$ for instants marked from 1 to 6 in figure 11. (a) The $n$-hexadecane mass fraction profiles. (b) The temperature profiles. Solid light lines show $n$-hexadecane mass fraction (a) and temperature (b) at the droplet surface $r=a(t)$.

Figure 15

Table 4. Fitting coefficients for liquid-phase species densities from (2.14).

Figure 16

Table 5. Fitting coefficients for liquid-phase species thermal conductivity from (2.14).

Figure 17

Table 6. Fitting coefficients for liquid-phase species viscosity from (2.14).