Hostname: page-component-89b8bd64d-x2lbr Total loading time: 0 Render date: 2026-05-07T01:44:27.104Z Has data issue: false hasContentIssue false

Hybrid package integration strategy for silicon ICs operating beyond 200 GHz

Published online by Cambridge University Press:  15 November 2024

David A. Ovalle-Taylor*
Affiliation:
Technology & Design Platforms, STMicroelectronics, Crolles, France Technology & Design Platforms, Polytech’Lab, Polytech Nice-Sophia, Université Côte d’Azur, Sophia Antipolis, France Technology & Design Platforms, Université Lille, CNRS, Centrale Lille, UPHF, JUNIA, UMR 8520 – IEMN, Villeneuve-d’Ascq, France
Frédéric Gianesello
Affiliation:
Technology & Design Platforms, STMicroelectronics, Crolles, France
Cyril Luxey
Affiliation:
Technology & Design Platforms, Polytech’Lab, Polytech Nice-Sophia, Université Côte d’Azur, Sophia Antipolis, France
Guillaume Ducournau
Affiliation:
Technology & Design Platforms, Université Lille, CNRS, Centrale Lille, UPHF, JUNIA, UMR 8520 – IEMN, Villeneuve-d’Ascq, France
*
Corresponding author: David A. Ovalle-Taylor; Email: daaovalleta@unal.edu.co
Rights & Permissions [Opens in a new window]

Abstract

This paper proposes an innovative hybrid package integration strategy compatible with silicon-based technologies. It is evaluated beyond 200 GHz by the integration of a WR3 back-to-back waveguide-to-suspended stripline transition designed in BiCMOS technology, relying on metallic split-block package and organic laminate substrate. Simulated insertion loss below 3 dB is observed in the 220–320 GHz frequency band, competing with reported traditional solutions using III–V substrates. The achieved performances lead to promising perspectives for low-cost silicon packaging solutions beyond 200 GHz.

Information

Type
Research Paper
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press in association with The European Microwave Association.
Figure 0

Figure 1. (a) Metallic split-block module containing bias circuitry and waveguide flanges. (b) 300 GHz III–V-based Monolithic Microwave Integrated Circuit (MMIC)integrated in an E-plane metallic split-block package from paper [13].

Figure 1

Figure 2. Some ICs with E-plane probe integrated directly into the chip. Rectangular IC configurations: (a) 300 GHz amplifier with radial E-plane from paper [14] (b) 480 GHz low noise amplifier (LNA) from paper [15]. Non-rectangular ICs: (c) 650 GHz power amplifier from paper [16], and (d) 300 GHz LNA from paper [17].

Figure 2

Figure 3. Cut-view of a six-metal layer organic laminate substrate.

Figure 3

Figure 4. (a) 3D view of a 130–260 GHz silicon noise source integrated in an organic substrate and metallic split-block. (b) Top zoomed view of the silicon die attached to the organic substrate from paper [25].

Figure 4

Figure 5. 3D representation of the proposed package module for a WR3 back-to-back waveguide-to-SSL transition.

Figure 5

Figure 6. A-A cut-view of the SSL integrated following the proposed package integration strategy.

Figure 6

Figure 7. 3D representation of the full metallic split-block module for a WR3 back-to-back waveguide-to-SSL transition.

Figure 7

Figure 8. B-B cut-view of the SSL integrated in a full metallic module.

Figure 8

Figure 9. Top view of the WR3 back-to-back waveguide-to-SSL transition integrated in the proposed package.

Figure 9

Table 1. Dimensions (in µm) of the desired transition

Figure 10

Figure 10. Simulation of (a) |S11| and (b) |S21| in dB versus frequency for the WR3 back-to-back waveguide-to-SSL transition integrated following the proposed hybrid integration strategy (organic substrate solution) and the full metallic split-block integration strategy.

Figure 11

Figure 11. Simulation of |S21| in dB versus frequency for the WR3 back-to-back waveguide-to-SSL transition integrated following the proposed hybrid integration strategy (organic substrate solution) using (a) high resistivity (HR) and (b) low resistivity (not HR) substrates while considering (spaced) and eliminating (not spaced) the spacing between the bottom split-block and the organic substrate.

Figure 12

Figure 12. Simulation of |S21| in dB versus frequency for the WR3 back-to-back waveguide-to-SSL transition integrated following (a) the proposed hybrid integration strategy (Organic substrate solution) and (b) the full metallic split-block integration strategy. Using high resistivity (HR) and low resistivity (not HR) substrates.

Figure 13

Table 2. Waveguide to planar transitions state-of-the art above 200 GHz