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Yield-stress fluid mixing: localisation mechanisms and regime transitions

Published online by Cambridge University Press:  23 October 2025

Mohammad Reza Daneshvar Garmroodi
Affiliation:
Department of Mechanical, Industrial and Aerospace Engineering, Concordia University , 1515 St.Catherine W., Montreal, QC H3G 2W1, Canada
Ida Karimfazli*
Affiliation:
Department of Mechanical, Industrial and Aerospace Engineering, Concordia University , 1515 St.Catherine W., Montreal, QC H3G 2W1, Canada
*
Corresponding author: Ida Karimfazli, ida.karimfazli@gmail.com

Abstract

We explore the mechanisms and regimes of mixing in yield-stress fluids by simulating the stirring of an infinite, two-dimensional domain filled with a Bingham fluid. A cylindrical stirrer moves along a circular path at constant speed, with the path radius fixed at twice the stirrer diameter; the domain is initially quiescent and marked by a passive dye in the lower half. We first examine the mixing process in Newtonian fluids, identifying three key mechanisms: interface stretching and folding around the stirrer’s path, diffusion across streamlines and dye advection and interface stretching due to vortex shedding. Introducing yield stress leads to notable mixing localisation, manifesting through three mechanisms: advection of vortices within a finite distance of the stirrer, vortex entrapment near the stirrer and complete suppression of vortex shedding at high yield stresses. Based on these mechanisms, we classify three distinct mixing regimes: (i) regime SE, where shed vortices escape the central region, (ii) regime ST, where shed vortices remain trapped near the stirrer and (iii) regime NS, where no vortex shedding occurs. These regimes are quantitatively distinguished through spectral analysis of energy oscillations, revealing transitions and the critical Bingham and Reynolds numbers. The transitions are captured through effective Reynolds numbers, supporting the hypothesis that mixing regime transitions in yield-stress fluids share fundamental characteristics with bluff-body flow dynamics. The findings provide a mechanistic framework for understanding and predicting mixing behaviours in yield-stress fluids, suggesting that the localisation mechanisms and mixing regimes observed here are archetypal for stirred-tank applications.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NC
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial licence (https://creativecommons.org/licenses/by-nc/4.0), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original article is properly cited. The written permission of Cambridge University Press must be obtained prior to any commercial use.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of the domain geometry and initial conditions. The solid white line indicates the stirrer’s path. The red and blue colours indicate the dyed and dye-free regions. Note that the figure is not to scale.

Figure 1

Table 1. Dimensionless groups governing the model problem.

Figure 2

Figure 2. Time evolution of (a) normalised variance of dye concentration for different mesh sizes, (b) relative error in dye concentration variance, $\displaystyle E_R(\sigma ^2_{6}) = ({\sigma ^2_{6} - \sigma ^2_{6,\ 1.3\times 10^5}})/({\sigma ^2_{6,\ 1.3\times 10^5}})$, (c) kinetic energy for different mesh sizes and (d) relative error in kinetic energy, $\displaystyle E_R({\textit{KE}}) =({{\textit{KE}} - {\textit{KE}}_{1.3\times 10^5}})/({{\textit{KE}}_{1.3\times 10^5}})$, for ${\textit{Re}} = 300$ and ${\textit{Bn}} = 2$.

Figure 3

Figure 3. (af) Snapshots of the dye concentration field in a Newtonian fluid, ${\textit{Bn}} = 0$, ${\textit{Re}}=100$, at times ${T} = 1, 3, 10, 15, 30 \,\text{and}\,50$. The white circle marks the stirrer’s path, while grey lines represent the streamlines. The radius of the field of view is provided in the caption. (g) Time evolution of the normalised variance, with circular markers indicating the time instances of the snapshots in (af).

Figure 4

Figure 4. (af) Snapshots of the vorticity field in a Newtonian fluid, ${\textit{Bn}} = 0$, ${\textit{Re}}=100$, at times ${T} = 1, 3, 10, 15, 30\, \text{and}\,50$. The white circle marks the stirrer’s path, while grey lines represent the streamlines. The radius of the field of view is provided in the caption.

Figure 5

Figure 5. Time evolution of the vortex centres in a Newtonian fluid, ${\textit{Bn}} = 0$, ${\textit{Re}}=100$, over different time intervals, as indicated by the colour bar. Lighter shades correspond to earlier times within each panel. The white solid line represents the stirrer’s path, while the black dashed lines denote the subdomain boundary.

Figure 6

Figure 6. Snapshots of the dye concentration field in a VPF with a low yield stress, ${\textit{Bn}} = 0.025$, ${\textit{Re}}=100$ and $R_{sd} = 10$. The white circle indicates the stirrer’s path, grey lines represent streamlines and dashed grey lines show contours of $\tau =1.01Bn$.

Figure 7

Figure 7. Snapshots of the vorticity field in a Newtonian fluid, a VPF with a low yield stress, ${\textit{Bn}} = 0.025$, ${\textit{Re}}=100$ and $R_{sd} = 10$. The white circle indicates the stirrer’s path, grey lines represent streamlines, and dashed grey lines show contours of $\tau =1.01Bn$.

Figure 8

Figure 8. Time evolution of the vortex centres in a VPF with a low yield stress, ${\textit{Bn}} = 0.025$, ${\textit{Re}}=100$, over different time intervals, as indicated by the colour bar. Lighter shades correspond to earlier times within each panel. The white solid line represents the stirrer’s path, while the black dashed lines denote the subdomain boundary. The radius of the field of view is provided in the caption.

Figure 9

Figure 9. (af) Snapshots of the dye concentration field in a VPF with a moderate yield stress, ${\textit{Bn}} = 0.4$, ${\textit{Re}}=100$ and $R_{sd} = 6$. The white circle indicates the stirrer’s path, grey lines represent streamlines and dashed grey lines show contours of $\tau = 1.01Bn$.

Figure 10

Figure 10. (af) Snapshots of the vorticity field in a VPF with moderate yield-stress value, ${\textit{Bn}} = 0.4$, ${\textit{Re}}=100$, $R_{sd} = 6$. The white circle indicates the stirrer’s path, while the grey lines depict the streamlines. The dashed grey lines display the contours of $\tau = 1.01Bn$.

Figure 11

Figure 11. The time evolution of the vortex centres in the VPF with a moderate yield stress, ${\textit{Bn}} = 0.4$, ${\textit{Re}}=100$ and $R_{sd}=3$, over different time intervals, as indicated by the colour bar. Lighter shades correspond to earlier times within each panel. The white solid line represents the stirrer’s path, while the black dashed lines denote the subdomain boundary.

Figure 12

Figure 12. Snapshots of the dye concentration (ad) and vorticity (eh) fields in a VPF with a high yield stress, ${\textit{Bn}}=1$, ${\textit{Re}}=100$ and $R_{sd}=5$. The white circle indicates the stirrer’s path, grey lines represent streamlines and dashed grey lines show contours of $\tau = 1.01Bn$.

Figure 13

Figure 13. The time evolution of the vortex centres in the VPF with a high yield stress, ${\textit{Bn}}=1$, ${\textit{Re}}=100$ and $R_{sd}=3$. Lighter shades correspond to earlier times. The white solid line represents the stirrer’s path, while the black dashed line denotes the subdomain boundary.

Figure 14

Figure 14. Snapshots of the dye concentration (ad) with $R_{sd}=3$ and vorticity field (eh) with $R_{sd}=2$, in a VPF with a high yield stress, ${\textit{Bn}}=100$ and ${\textit{Re}}=100$. The white circle indicates the stirrer’s path, grey lines represent streamlines and dashed grey lines show contours of $\tau = 1.01Bn$.

Figure 15

Figure 15. Evolution of the normalised dye concentration variance for $0 \leqslant Bn \leqslant 100$. Darker shades of grey correspond to higher ${\textit{Bn}}$ values; the curves for ${\textit{Bn}}=10$ and ${\textit{Bn}}=100$ nearly overlap and are not visually distinguishable. The solid blue line denotes pure diffusion, and the red dashed lines show exponential fits during the diffusion-dominated stage. ${\textit{Re}}=100$.

Figure 16

Figure 16. Variation of the enhancement factors (a) $\eta _\lambda$ and (b) $\eta _\sigma$ with ${\textit{Bn}}$ at ${\textit{Re}}=100$.

Figure 17

Figure 17. Schematic of the moving-region boundary (dashed grey line), with $r_{yi}$ (red) and $r_{\textit{yo}}$ (blue) marking the nearest and farthest intersections of the line from the domain centre to the stirrer-path centre with the boundary of the quiescent unyielded region.

Figure 18

Figure 18. (a) Time evolution of the outer radius of the yielded region, $r_{\textit{yo}}$, at different yield-stress values. Darker grey shades correspond to larger ${\textit{Bn}}$. The white dashed lines display the moving time average ($\overline {r}_{\textit{yo}}$). (b) Time evolution of the velocity norm at different yield-stress values. The inset provides a magnified view over the range $40\lt T\lt 44$ for regimes ST and NS. ${\textit{Re}}=100$.

Figure 19

Figure 19. Fourier spectrum of ${\textit{KE}}^{\prime}$. Here, ${\textit{Re}}=100$.

Figure 20

Figure 20. Flow regime map in the (${\textit{Re}},Bn$) plane. Regimes NS, ST and SE, are indicated in orange, green and blue, respectively. The triangle markers are the data points. Square and circle markers display the estimates of ${\textit{Bn}}_{\textit{ce}}$ and ${\textit{Bn}}_{\textit{ct}}$, respectively. The black dotted and dashed lines are linear fits to ${\textit{Bn}}_{\textit{ce}}$ and ${\textit{Bn}}_{\textit{ct}}$.

Figure 21

Figure 21. (a) Steady values of the time-averaged radius of the yielded region, $\bar {r}_{ys}$, at different ${\textit{Bn}}$ and ${\textit{Re}}$. Each symbol (with unique colour) corresponds to a specific ${\textit{Re}}$; empty and filled symbols denote regimes ST and NS, respectively. (b) Evolution of $\bar {r}_{ys}$ in regime ST as a function of the modified Bingham number, $\displaystyle {\textit{Bn}}_m = ({Bn-{\textit{Bn}}_{\textit{ct}}})/({{\textit{Bn}}_{\textit{ce}}-{\textit{Bn}}_{\textit{ct}}})$.

Figure 22

Figure 22. Variation of enhancement factors, (a) $\eta _{\lambda }$ and (b) $\eta _{\sigma }$ with ${\textit{Bn}}$ and ${\textit{Re}}$. Each symbol with unique colour shows a specific ${\textit{Re}}$. The empty and filled symbols indicate regimes ST and NS, respectively.