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Non-porous viscous fingering of a thin film of fluid spreading over a lubricated substrate

Published online by Cambridge University Press:  19 June 2025

Haolin Yang
Affiliation:
School of Mathematics and Statistics, University of Glasgow, Glasgow G12 8QQ, UK
Katarzyna N. Kowal*
Affiliation:
School of Mathematics and Statistics, University of Glasgow, Glasgow G12 8QQ, UK
*
Corresponding author: Katarzyna N. Kowal, katarzyna.kowal@glasgow.ac.uk

Abstract

Viscous fingering instabilities, common in confined environments such as porous media or Hele-Shaw cells, surprisingly also occur in unconfined, non-porous settings as revealed by recent experiments. These novel instabilities involve free-surface flows of dissimilar viscosity. We demonstrate that such a free-surface flow, involving a thin film of viscous fluid spreading over a substrate that is prewetted with a fluid of higher viscosity, is susceptible to a similar type of novel viscous fingering instability. Such flows are relevant to a range of geophysical, industrial and physiological applications from the small scales of thin-film coating applications and nasal drug delivery to the large scales of lava flows. In developing a theoretical framework, we assume that the intruding layer and the liquid film over which it flows are both long and thin, the effects of inertia and surface tension are negligible, and both layers are driven by gravity and resisted by viscous shear stress so that the principles of lubrication theory hold. We investigate the stability of axisymmetric similarity solutions, describing the base flow, by examining the growth of small-amplitude non-axisymmetric perturbations. We characterise regions of instability across parameter space and find that these instabilities emerge above a critical viscosity ratio. That is, a fluid of low viscosity intruding into another fluid of sufficiently high viscosity is susceptible to instability, akin to traditional viscous fingering in a porous medium. We identify the mechanism of instability, compare with other frontal instabilities and demonstrate that high enough density differences suppress the instability completely.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Vertical cross-section of base flows susceptible to ($a$) classical viscous fingering instabilities (flows in a Hele-Shaw cell or other porous medium) and ($b$$d$) non-porous viscous fingering (free-surface flows). Fluid 1 is less viscous than fluid 2.

Figure 1

Figure 2. Schematic of a thin film of viscous fluid spreading over a lubricated substrate in an axisymmetric geometry. Schematic adapted from Yang et al. (2024).

Figure 2

Figure 3. The unperturbed (solid) and perturbed (dashed and dotted) spatial profiles showing the shape of the nose when $k=12$, $\mathcal{M}=200$, $\mathcal{D}=0.1$, $\mathcal{Q}_u=1$ and $\mathcal{Q}_l=0.2$. The perturbed profile shown as a dashed (dotted) curve corresponds to intrusions ahead of (behind) the nose of the base flow.

Figure 3

Figure 4. The growth rate versus the wavenumber for various viscosity ratios $\mathcal{M}=20,30,40,50$ when $\mathcal{D}=0.05,\ \mathcal{Q}_u=1$, $\mathcal{Q}_l = 1$.

Figure 4

Figure 5. Neutral stability curve (solid) displaying the interval of unstable wavenumbers as a function of the viscosity ratio, also showing the critical wavenumber $k_c$ (dashed), when $\mathcal{D}=0.1, \mathcal{Q}_u=1$ and $\mathcal{Q}_l = 1$. The flow is unstable (stable) for large (small) viscosity ratios.

Figure 5

Figure 6. Neutral stability curve (solid) displaying the interval of unstable wavenumbers as a function of the density difference, also showing the critical wavenumber $k_c$ (dashed), when $\mathcal{M}=120, \mathcal{Q}_u=1$ and $\mathcal{Q}_l = 1$. The flow is unstable (stable) for small (large) density differences.

Figure 6

Figure 7. Contour plot of the maximal growth rate $\sigma _{\textit{max}}$ versus the viscosity ratio $\mathcal{M}$ and density difference $\mathcal{D}$, with the neutral stability curve ($\sigma _{\textit{max}}=0$) displayed as a thick solid curve. The remaining parameter values are $\mathcal{Q}_u=1$ and $\mathcal{Q}_l = 1$. The flow is unstable for high-viscosity ratios and low-density differences.

Figure 7

Figure 8. Neutral stability curve (solid) displaying the interval of unstable wavenumbers as a function of the total source flux, also showing the critical wavenumber $k_c$ (dashed), when $\mathcal{D}=0.1, \ \mathcal{M}=120$ and $\mathcal{Q}_l/\mathcal{Q}_u = 1$. The flow is unstable (stable) for large (small) source fluxes.

Figure 8

Figure 9. Neutral stability curve (solid) displaying the neutral flux ratio $\mathcal{Q}_l/\mathcal{Q}_u$ as a function of the wavenumber, also showing the critical wavenumber $k_c$ (dashed), when $\mathcal{D}=0.1, \ \mathcal{M}=120$ and $\mathcal{Q}_l+\mathcal{Q}_u = 1$. The flow is unstable for flux ratios above this neutral stability curve.

Figure 9

Figure 10. Contour plot of the maximal growth rate $\sigma _{{max}}$ versus the flux ratio $\mathcal{Q}_l/\mathcal{Q}_u$ and total flux $\mathcal{Q}_l+\mathcal{Q}_u$, with the neutral stability curve ($\sigma _{{max}}=0$) displayed as a thick solid curve. The remaining parameter values are $\mathcal{M}=120$ and $\mathcal{D} = 0.1$. The flow is unstable when the total flux is large and flux ratio is small.

Figure 10

Figure 11. Contour plot of the critical total flux $\mathcal{Q}_l+\mathcal{Q}_u$ required for the onset of instability in $(\mathcal{D},\mathcal{M})$ space when $\mathcal{Q}_l/\mathcal{Q}_u=0.4$ (solid curves), 0.5 (dashed curves) and 0.6 (dotted curves).