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Effects of conjugate heat transfer on large-scale flow structures in convection

Published online by Cambridge University Press:  01 August 2025

Matti Ettel
Affiliation:
Institute of Thermodynamics and Fluid Mechanics, Technische Universität Ilmenau, D-98684 Ilmenau, Postfach 100565, Germany
Philipp P. Vieweg*
Affiliation:
Department of Applied Mathematics and Theoretical Physics, Wilberforce Road, Cambridge CB3 0WA, UK
Jörg Schumacher
Affiliation:
Institute of Thermodynamics and Fluid Mechanics, Technische Universität Ilmenau, D-98684 Ilmenau, Postfach 100565, Germany Tandon School of Engineering, New York University, New York, NY 11021, USA
*
Corresponding author: Philipp P. Vieweg, ppv24@cam.ac.uk

Abstract

The constant temperature and constant heat flux thermal boundary conditions, both developing distinct flow patterns, represent limiting cases of ideally conducting and insulating plates in Rayleigh–Bénard convection flows, respectively. This study bridges the gap in between, using a conjugate heat transfer (CHT) set-up and studying finite thermal diffusivity ratios $\kappa _s \! / \! \kappa _f$ to better represent real-life conditions in experiments. A three-dimensional Rayleigh–Bénard convection configuration including two fluid-confining plates is studied via direct numerical simulations given a Prandtl number ${Pr}=1$. The fluid layer of height $H$ and horizontal extension $L$ obeys no-slip boundary conditions at the two solid–fluid interfaces and an aspect ratio of ${\Gamma }=L/H=30$ while the relative thickness of each plate is ${\Gamma _s}=H_s/H=15$. The entire domain is laterally periodic. Here, different $\kappa _s \! / \! \kappa _f$ are investigated for moderate Rayleigh numbers $Ra=\left \{ 10^4, 10^5 \right \}$. We observe a gradual shift of the size of the characteristic flow patterns and their induced heat and mass transfer as $\kappa _s \! / \! \kappa _f$ is varied, suggesting a relation between the recently studied turbulent superstructures and supergranules for constant temperature and constant heat flux boundary conditions, respectively. Performing a linear stability analysis for this CHT configuration confirms these observations theoretically while extending previous studies by investigating the impact of a varying solid plate thickness $\Gamma _s$. Moreover, we study the impact of $\kappa _s \! / \! \kappa _f$ on both the thermal and viscous boundary layers. Given the prevalence of finite $\kappa _s \! / \! \kappa _f$ in nature, this work is a starting point to extend our understanding of pattern formation in geo- and astrophysical convection flows.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Fundamental configuration. In Rayleigh–Bénard convection, (a) a layer of fluid is confined between a heated bottom and a cooled top plane, respectively. While these planes are typically also the limits of the numerical domain, (b) this study includes the (otherwise omitted) adjacent plates together with the coupled or conjugate heat transfer (CHT) across the two solid–fluid interfaces. The location of different temperatures is defined on the right while only $T_h$ and $T_c$ are controlled – other temperatures manifest dynamically. In this study, $\kappa _{st} = \kappa _{sb} = \kappa _{s}$ and ${\Gamma }_{st} = {{\Gamma }_{sb}} = {\Gamma _s}$.

Figure 1

Table 1. Ratios of thermophysical properties in natural configurations. Values of both the thermal diffusivity as well as thermal conductivity are taken at $10\,^\circ \mathrm{C}$ for seawater (salinity of 35 p.p.t.), air and quartz from Ochsner (2019), Ibrahim & Badawy (2017), and for dolomite from Stout & Robie (1963) and Horai (1971).

Figure 2

Figure 2. Linear stability of CHT-driven Rayleigh–Bénard convection. The combination of thermophysical properties controls both the general stability ($Ra_{c}$) as well as the size of the critical flow structures ($k_{c}$). (a) Different neutral stability curves indicate (c) a gradual and monotonic transition of both $Ra_{c}$ and $k_{c}$ (see also panels (d) and (b), respectively). The true solutions from panels (bd) can be approximated well by tanh- or polynomial-based regressions using parameters described by table 2. Note the different convergence behaviour of $k_{c}$ for $\lambda _s \! / \! \lambda _f \rightarrow \infty$ ($k_{c} = \mathrm{const.}$) and $\lambda _s \! / \! \lambda _f \rightarrow 0$ ($k_{c} \sim ( \lambda _s \! / \! \lambda _f )^{1/3}$) as highlighted by the inset in panel (b), the latter of which plots the data double-logarithmically instead.

Figure 3

Table 2. Regression parameters for $k_{c}$ and $Ra_{c}$. A $\tanh$-fit of the form $f (\lambda _s \! / \! \lambda _f, Ra ) = a \tanh { [ b {\rm In} { ( \lambda _s \! / \! \lambda _f ) } + c ] } + d$ is applied to the values in figure 2 (a,b). For $Ra_{c} ( k_{c} )$ in figure 2(c), a fourth-order polynomial fit of the form $f (k_{c} ) = a k_{c}^4 + b k_{c}^3 + c k_{c}^2 + d k_{c} + e$ is applied. Here $R^2$ is the coefficient of determination (Wright 1921) and underlines the quality of these fits.

Figure 4

Figure 3. Gradual pattern formation. (a) At early times, large-scale granulated flow structures emerge that (b,c) gradually merge and form even larger supergranules before (d) a statistically stationary state is reached. Here we visualise the thermal footprint $T ( x, y, z = 0.5, t )$ of these flow structures. (eh) The corresponding azimuthally averaged Fourier energy spectra (of various fields) highlight a gradual shift of spectral energy towards larger horizontal scales. This shift is governed by $\kappa _s \! / \! \kappa _f$, as $\kappa _s \! / \! \kappa _f \rightarrow 0$, more energy accumulates at even smaller $k_h$. In contrast to the idealised Neumann case – compare with (Vieweg et al.2021) – the growth of the supergranules stops in this CHT set-up of $Ra=10^5$ and $\kappa _s \! / \! \kappa _f=10^0$ (Case $\mathrm{C5c}$) before reaching domain size.

Figure 5

Table 3. Simulation parameters. The Prandtl number ${Pr} \! = \! 1$ in a horizontally periodic domain of (horizontal) aspect ratio ${\Gamma } \! = \! 30$ and no-slip conditions at the two solid–fluid interfaces. The table contains beside the identifier further the Rayleigh number $Ra$, the thermal diffusivity ratio $\kappa _s \! / \! \kappa _f$, the vertical aspect ratio (or thickness) $\Gamma _s$ of each of the two adjacent solid plates, the total number of spectral elements $N_{e} \! = \! N_{e,x} \! \times \! N_{e,y} \! \times \! ( N_{e,z,f} \! + \! 2 \! \times N_{e,z,s} \! )$, the polynomial order $N$ of each spectral element, the total simulation runtime $t_r$ and the applied mean temperature drop across each solid plate $( {T_h} - T_c - 1 ) \! / 2$.

Figure 6

Figure 4. Conjugate heat transfer. In the coupled system, both the temperature (ad) and heat flux (eh) are coupled at the two solid–fluid interfaces (b,c,f,g) while only the temperature field is controlled at the very bottom (a) and top (d). The respective local heat flux (e,h) is still correlated. Here $Ra = 10^{5}$, ${\Gamma _s} = 15$, and $\kappa _s \! / \! \kappa _f = 10^{0}$ (i.e. case C4c). Note that when $\kappa _s \! / \! \kappa _f \rightarrow \infty$ or $\kappa _s \! / \! \kappa _f \rightarrow 0$, either (b,c) or (f,g) become constant, respectively.

Figure 7

Figure 5. Nonlinear pattern formation. Worse solid thermal conductors (relative to the fluid) lead to the formation of larger flow structures. Here we visualise the instantaneous temperature fields $T ( x, y, z = 0.5, t = t_{\textrm {r}} )$ given ${\Gamma _s} = 15$. Identifiers for the runs (see the top-right of each panel) are listed in table 3.

Figure 8

Table 4. Thermal and global characteristics of the direct numerical simulations listed in table 3. The table contains the analysis time interval in the statistically stationary regime $t_{ss}$ (being part of $t_r$ and situated at its end), the mean temperature difference across the fluid layer $\Delta T_{N}$, the maximum instantaneous temperature difference $\max ( \varDelta _h T )$ as an average of the values from the two solid–fluid interfaces, the instantaneous standard deviation of the temperature field at these interfaces $\textrm {std} ( T )$ (again as average over both interfaces), the global Nusselt number $Nu$, Reynolds number $Re$, the pattern size as quantified by the integral length scale $\varLambda _T$, as well as the global CHT Nusselt number $Nu_{CHT}$. All characteristics are provided as their time-averaged value together with the corresponding standard deviation. Note that the error of $Nu_{CHT}$ has been obtained by calculating the combined uncertainty, regarding $Nu$ and $\Delta T_N$ as uncorrelated since the correlation coefficient is unknown. Computing $Nu_{CHT}/{Nu}$ is in excellent agreement with the theoretical value of $Nu_{CHT}/{Nu}=3$ given $\Delta T_N\equiv 1$.

Figure 9

Figure 6. Size of flow structures and their induced transport. The worst solid thermal conductors (relative to the fluid) – and thus the largest flow structures – induce strongest turbulence and the greatest global heat transfer. Solid lines indicate regressions of the data points based on a hyperbolic tangent function with parameters described by table 5 . Here ${\Gamma _s} = 15$ for all data. Note that, in panel (d), $Nu_{CHT} ( Ra = 10^{4}, \kappa _s \! / \! \kappa _f = 10^{6} ) = 2.23$ lies beyond the axis limits.

Figure 10

Table 5. Regression parameters for $Nu$ and $Re$. A $\tanh$-fit of the form $f (\kappa _s \! / \! \kappa _f, Ra ) = a \tanh { [ b {\rm In} { ( \kappa _s \! / \! \kappa _f ) } + c ] } + d$ is applied to the values in figure 6. Here $R^2$ is the coefficient of determination (Wright 1921) and underlines the quality of these fits.

Figure 11

Figure 7. Thermal boundary layer analysis. Although a glimpse at (a,d) the entire vertical profiles shows only little variation of them with $\kappa _s \! / \! \kappa _f$, a closer look at the bottom region for both the planar (b,e) average and (c,f) variation reveals a more pronounced dependence of appropriately defined boundary layer thicknesses $\delta _{T}$ and $\delta _{\varTheta , rms}$ (as indicated by the horizontal lines). Note that we exploit the rescaled temperature field for this analysis and ${\Gamma _s} = 15$ for all data.

Figure 12

Figure 8. Viscous boundary layer analysis. While in (a,d) the entire vertical profiles highlight the presence of dominant horizontally extended flow structures in particular for smaller $\kappa _s \! / \! \kappa _f$ and $Ra$, these profiles’ variation allows to derive and contrast appropriately defined boundary layer thicknesses $\delta _{u {, rms}}$ (as indicated by the horizontal lines) for both the full as well as only the horizontal velocity field. Note that ${\Gamma _s} = 15$ for all data and the colour encoding coincides with figure 7.

Figure 13

Figure 9. Relaxation of turbulent flow-induced thermal perturbations across the solid plates. (a) Given ${\Gamma _s} = 15$ (at $Ra = 10^{5}$), the relaxation is slowest close to a unity ratio $\kappa _s \! / \! \kappa _f = 10^{0}$. Even for this critical case, (b) the situation has mostly converged to that with plates of even twice the thickness. In contrast, thinner plates with ${\Gamma _s} = 1$ impact the temperature field at the solid–fluid interfaces strongly. The situation is symmetric for $- {\Gamma _s} \leq z \leq 0$.

Figure 14

Figure 10. Neutral stability across varying $\Gamma _s$. While vertically infinitely extended plates are already resembled at ${\Gamma _s} \gg 1$, thinner plates ${\Gamma _s} \lesssim 1$ impact the system significantly and stabilise the layer successively. Worse solid thermal conductors (relative to the fluid) are more strongly affected by this stabilisation; contrast therefore in particular panels (c,f) which are symmetrically spaced around $\lambda _s \! / \! \lambda _f = 10^{0}$.

Figure 15

Figure 11. Sensitivity of neutral stability on plate thickness for varying $\lambda _s \! / \! \lambda _f$. The differences in $Ra_{c}$ (a) and corresponding $k_{c}$ (b) are shown when moving from infinitely thick (${\Gamma _s}\rightarrow \infty$) towards very thin plates (${\Gamma _s}=0.1$). Decreasing $\Gamma _s$ thus stabilises the layer successively, with the strongest impact near $\lambda _s \! / \! \lambda _f\approx 10^{-1/2}$, not just shifting the onset of convection, but also reducing the initial pattern size at this point.

Figure 16

Figure 12. Pattern formation at extreme ratios of thermal diffusivities $\kappa _s \! / \! \kappa _f$. For extreme values of $\kappa _s \! / \! \kappa _f$, (b,c) the flow patterns of CHT simulations converge perfectly towards (a,d) those obtained from classical idealised thermal boundary conditions. Here $Ra = 10^{4}$ and ${\Gamma _s} = 15$ (if applicable). Note that the simulations from panels (a,d) do not comprise any solid plates, whereas those from panels (b,c) do.