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Heat-transfer scaling at moderate Prandtl numbers in the fully rough regime

Published online by Cambridge University Press:  16 March 2023

Kevin Zhong*
Affiliation:
Department of Mechanical Engineering, University of Melbourne, Victoria 3010, Australia
Nicholas Hutchins
Affiliation:
Department of Mechanical Engineering, University of Melbourne, Victoria 3010, Australia
Daniel Chung
Affiliation:
Department of Mechanical Engineering, University of Melbourne, Victoria 3010, Australia
*
Email address for correspondence: kevin.zhong@student.unimelb.edu.au

Abstract

In the fully rough regime, proposed models predict a scaling for a roughness heat-transfer coefficient, e.g. the roughness Stanton number ${St}_k \sim (k^+)^{-p} {Pr}^{-m}$ where the exponent values $p$ and $m$ are model dependent, giving diverse predictions. Here, $k^+$ is the roughness Reynolds number and ${Pr}$ is the Prandtl number. To clarify this ambiguity, we conduct direct numerical simulations of forced convection over a three-dimensional sinusoidal surface spanning $k^+ = 5.5$$111$ for Prandtl numbers ${Pr} = 0.5$, 1.0 and 2.0. These unprecedented parameter ranges are reached by employing minimal channels, which resolve the roughness sublayer at an affordable cost. We focus on the fully rough phenomenologies, which fall into two groups: $p=1/2$ (Owen & Thomson, J. Fluid Mech., vol. 15, issue 3, 1963, pp. 321–334; Yaglom & Kader, J. Fluid Mech., vol. 62, issue 3, 1974, pp. 601–623) and $p=1/4$ (Brutsaert, Water Resour. Res., vol. 11, issue 4, 1975b, pp. 543–550). Although we find the mean heat transfer favours the $p=1/4$ scaling, the Prandtl–Blasius boundary-layer ideas associated with the Reynolds–Chilton–Colburn analogy that underpin the $p=1/2$ can remain an apt description of the flow locally in regions exposed to high shear. Sheltered regions, meanwhile, violate this behaviour and are instead dominated by reversed flow, where no clear correlation between heat and momentum transfer is evident. The overall picture of fully rough heat transfer is then not encapsulated by one singular mechanism or phenomenology, but rather an ensemble of different behaviours locally. The implications of the approach to a Reynolds-analogy-like behaviour locally on bulk measures of the Nusselt and Stanton numbers are also examined, with evidence pointing to the onset of a regime transition at even-higher Reynolds numbers.

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JFM Papers
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Copyright
© The Author(s), 2023. Published by Cambridge University Press.
Figure 0

Figure 1. (a) Typical behaviour of $\Delta U^+$ in the fully rough regime showing direct numerical simulation (DNS) data for a sinusoidal surface (black circles) (MacDonald, Hutchins & Chung 2019) and irregular roughness (blue circles) (Peeters & Sandham 2019). The $k^+_s \leq 70$ range is demarcated with the grey box and corresponds to the conventional threshold below the fully rough regime (Flack & Schultz 2010). (b) Disparate predictions of fully rough $\Delta \varTheta ^+$ models. The model constants are fitted to the DNS data for ${Pr} = 0.7$ (black) from MacDonald et al. (2019) and ${Pr} = 1.0$ (blue) from Peeters & Sandham (2019). For ${Pr} = \{0.7,1.0\}$, the model constants are $C^\prime _R = \{0.3,0.3\}$, $D^\prime _R = \{7.2,8.4\}$ for $g = C^\prime _R(k^+_s)^{1/2}{Pr}^{2/3}+D^\prime _R$ in Owen & Thomson (1963), $C_R = \{2.5,2.4\}$, $D_R = \{2.7,3.7\}$ for $\varTheta ^+_i = C_R(k^+_s)^{1/4}{Pr}^{1/2} + D_R$ in Brutsaert (1975b) assuming $z_i = k_s$, and $b_1^\prime = \{ 0.6, 0.5\}$, $b_2^\prime = \{0.4,0.3\}$, $b_3^\prime = \{7.1,7.8\}$ for $g = b^\prime _1(k^+_s)^{1/2}({Pr}^{2/3} - b^\prime _2) + b^\prime _3$ in Yaglom & Kader (1974), and $\Delta \varTheta ^+ = \{4.4,4.8\}$ in MacDonald et al. (2019).

Figure 1

Figure 2. (a) Sketch of the problem set-up used in fully rough phenomenologies. The flow is partitioned into two regions by the height $z_i$, above which the temperature profile is logarithmic. The task falls to prescribing a phenomenology which describes the well-mixed region $z-d \leq z_i$ (light grey) to obtain the temperature $\varTheta _i$, given the roughness size $k$ and wall heat-flux $\langle q_w\rangle$. The sketch presents a configuration where ${Pr} > 1$, such that the conductive sublayer (red) is below $z_i$. (b) An example profile for the local wall-normal temperature profile, $\theta (n)$, showing how this problem can be reinterpreted in terms of the conductive sublayer thickness (2.1). A well-mixed roughness sublayer implies the temperature at the edge of the conductive sublayer, $\theta _{\delta _\theta }$, is taken to be $\varTheta _i$. (c) A prototypical sketch of the mean temperature, $\varTheta$, measured from the virtual origin plane (dashed line) $z-d$. The origin coincides with the wall-origin perceived by the turbulent eddies in the logarithmic region (Nikora et al.2002; Chung et al.2021), which is assumed to be identical for both mean velocity and temperature (i.e. $d_\theta = d$).

Figure 2

Figure 3. (a) Fully rough model of Brutsaert (1975b) which uses the Kolmogorov energy-cascade phenomenology. A scale separation forms between the roughness size $k$ and the Kolmogorov-eddies which scour the surface area and have size $\eta _K$. The cascade is characterised by the rate of energy transfer $\varepsilon$. There exists an ensemble of these Kolmogorov eddies, each with their own contact time with the surface, $t$, and all of which initially carry temperature $\varTheta _i$ from the well-mixed region, which we illustrate in (b). (c) Ensemble of Kolmogorov eddies represented by a probability density function (p.d.f.).

Figure 3

Figure 4. (a) A fully rough model sketch whereby Prandtl–Blasius-type laminar boundary layers, illustrated in (b), cover the entirety of the rough surface. The case is sketched for ${Pr} \gtrsim 1$ such that $\delta _\theta \propto \delta _\nu {Pr}^{m-1}=\delta _\nu {Pr}^{-1/3}$. (c) Example solutions from Prandtl–Blasius theory for velocity (black) and temperature (red) (${Pr} = 5.0)$. The linear viscous and conductive sublayer regions, $\delta _\nu$, $\delta _\theta$, respectively, are situated by the minima of second derivatives (square markers).

Figure 4

Figure 5. (a) Schematic of the computational domain. The channel half-height, $h$, is measured from the sinusoidal mid-plane to the channel centreline. (b) The present sinusoidal roughness, with amplitude, $k$, and wavelength, $\lambda$, as defined by (3.4). The wall-normal origin for $z$ is taken to be the sinusoidal mid-plane as shown.

Figure 5

Table 1. Table of runs for the $(k^+,{Pr})$ parameter sweep. The $N_x$, $N_y$ and $N_z$ are the number of grid points in the streamwise, spanwise and wall-normal directions, with uniform grid spacings $\Delta x^+$ and $\Delta y^+$, while the wall-normal grid spacing is given by the (constant) grid spacing below the roughness crests $\Delta z^+_b$ and the spacing at the channel centreline $\Delta z^+_t$. The average time step is given by $\Delta t^+ \equiv \Delta t U_{\tau }^2/\nu$ and $T_s \equiv T U_{\tau }/z_c$ is the total simulation time used for ensemble averaging based on $z_c$-sized eddy turnovers.

Figure 6

Figure 6. (a) Variation of $d/k$ with respect to $k^+$. The circle markers designate the low-$k^+$ cases where $d$ is evaluated as per Endrikat et al. (2021). Values for $d/k$ (coloured markers) are obtained through an ad hoc fit for our higher-$k^+$ data: $d/k = -(k^+/365)^{2} + (k^+/213) + 0.27$, which gives $d/k = \{ 0.42,0.45,0.50,0.70\}$ for $k^+ = \{33,40,56,111\}$. We select $d/k = [0,1.0]$ (error bars) as bounds to assess the errors propagated by the uncertainty in $d$. (b) Schematic illustration of $d$ and its relation to the roughness mean height and size $k$. (c) Velocity and (df) temperature difference profiles between smooth and rough walls from the roughness crests to the unphysical region $z_c$, the $d/k$ fit in (a) and $d/k=0,1$. The profiles roughly collapse once $z_c$ is approached and are staggered by $+3$ at each $k^+$ for clarity.

Figure 7

Figure 7. (a) $\Delta U^+$ and (b) $\Delta \varTheta ^+$ measured with the mean roughness height ($d/k=0$) as the origin. The ${Pr} = 0.7$ data are retrieved from MacDonald et al. (2019). (c,d) Roughness functions corrected for the virtual origin using the $d/k$ fit in figure 6(a). The $k^+_s = 2.7k^+$ prefactor for $k^+$ is obtained by collapsing the fully rough asymptote (dashed black line) of Nikuradse (1933). The error bars for high-$k^+$ data are evaluations for $d/k = 0,1$ resulting in $k_s/k \approx 3.3$, $2.4$, respectively.

Figure 8

Figure 8. (ac) Instantaneous streamwise velocity fields at $k^+ = 56$ with contour lines at $u^+ = 0$, $4$ (white, black) to highlight stagnant fluid regions and the slip velocity across the roughness crests, respectively. The corresponding temperature fields are shown in (df) for ${Pr} = 0.5$$2.0$ where the black contour lines show coordinate traces of $\delta _\theta ^+$, obtained by projecting the distance $\delta _\theta ^+$ in the local wall-normal direction (illustrated in d). The local $\delta _\theta ^+$ is estimated as the departure from a locally fitted linear tangent by a threshold of 10 % relative error. Refer to the body text for more details. (gl) Same as (af) for $k^+ = 111$.

Figure 9

Figure 9. (ad) Intrinsically averaged velocity and temperature profiles for $k^+ \approx 5.5$$111$, where darker lines correspond to increasing $k^+$. The circle markers locate estimates for the beginning of the logarithmic region, $z^+_i = \max (30,z^+_r)$, where $z^+_r \approx \lambda ^+/2 = 3.55k^+$ is the roughness sublayer height (Chan et al.2018) and the vertical lines mark the roughness crests, $z/k = 1$. The dashed lines show the smooth wall profile at ${Re}_{\tau } \approx 2000$. Only data below $(z-d)^+ = z_c^+$ are shown. (eh) Intrinsically averaged profiles versus $z/k$ log-axes and (il) linear-axes highlighting the distributions within the roughness canopies ($z/k \leq 1$). The dashed red lines in (e) demonstrate the insensitivity of high-$k^+$ trends with respect to the choice in $d/k$ by plotting $U^+ = (1/\kappa )\log [(z-d)/k] + C$, for $d/k=[0,1]$, where $C \approx 6.0$ is obtained from our $k_s/k = 2.7$ result (figure 7c).

Figure 10

Figure 10. (a) Scaling of the interfacial temperature $\varTheta ^+_i \equiv \varTheta ^+(z-d = z_i)$, where $z^+_i = \max (30,\lambda ^+/2)$, which shows an approach to $\varTheta ^+_i \sim (k^+)^{1/4}$ rather than $\varTheta ^+_i \sim (k^+)^{1/2}$ in the fully rough regime. The interfacial velocity, $U^+_i \equiv U^+(z-d=z_i)$ (black squares), by contrast, shows an approach to a constant $U^+_i \approx 9.0$. (b) The scaling of $\varTheta ^+_i$ with respect to ${Pr}$, where solid lines join data at matched $k^+$ which increase in darkness with $k^+$. This shows that high-$k^+$ tend to follow a $\varTheta ^+_i \sim {Pr}^{1/2}$ scaling, whilst at lower $k^+$, the smooth-wall $\varTheta ^+_i \sim {Pr}^{2/3}$ scaling is more closely followed. For the trends to be discernible, data for $k^+ < 33$ have been staggered down a decade, $0.1\varTheta ^+_i$, while the smooth wall data (square markers; blue line) show $0.15\varTheta ^+_i$.

Figure 11

Figure 11. (a) Interfacial temperature with respect to the $p=1/4$, $m=1/2$ power-law scaling of Brutsaert (1975b) which predicts the high-$k^+$ DNS data. (b) The same information in (a) reformulated using $z_0^+$ and the roughness Stanton number, ${St}_k$. For smooth walls, ${St}_k^{-1} = c_\theta {Pr}^{2/3} + (1/\kappa _\theta )\log [0.135/(c_\theta {Pr}^{-1/3})]$, deduced from the intersection of the conductive and logarithmic regions, where $c_\theta \approx 11.7$ presently. For fully rough, ${St}_{k}^{-1}=6.5(z^+_0)^{1/4}{Pr}^{1/2} - 4.6$ (see (4.1a)). The ${Pr} = 0.7$ data are processed from MacDonald et al. (2019). (c,d) Log-intercept $g(k_s^+,{Pr})$ comparing the present ${Pr} = 0.5$$2.0$ sinusoidal roughness and the ${Pr} = 1.2$$5.9$ close-packed granular type roughness of Dipprey & Sabersky (1963), with empirical fits given in (d).

Figure 12

Figure 12. (a) Turbulent dissipation rate $\varepsilon \equiv 2\nu \overline {s^\prime _{ij} s^\prime _{ij}}$ computed approximately 0.3$\nu /U_{\tau }$ above the roughness crests, compared against $\varepsilon ^+ \sim (k^+)^{-1}$ (dashed line) which in dimensional form is the $\varepsilon \sim U_{\tau }^3 / k$ approximation. (b) Streamwise energy spectra at the same $z$-location, normalised on Kolmogorov units. The vertical lines mark the roughness size $k$ and the black line adopts the model spectrum of Pope (2000) for the dissipation range, $\varPhi (K) = C_k\varepsilon ^{2/3}K^{-5/3}\exp \{ -\beta \{ [(K\eta _K)^4 + c_\eta ^4]^{1/4} - c_\eta \}\}$, $\varPhi _{u^\prime u^\prime }(k_x) = \int ^{\infty }_{k_x}K^{-1}\varPhi (K)(1- k_x^2/K^2)\, \mathrm {d}K$ with $C_k \approx 1.5$, $\beta \approx 5.2$ and $c_\eta \approx 0.4$. The range of Taylor Reynolds numbers, ${Re}_\lambda$ computed above the roughness crests is also provided.

Figure 13

Figure 13. (a) Time- and phase-averaged velocity profiles at crest locations scaled by the local viscous friction velocity $u_* \equiv \sqrt {|\tau _\nu |/\rho }$ with increasing line darkness with $k^+$. Here, $z_{\mathrm {crest}}$ measures the wall-normal distance taking roughness crests (cf. figure 6b) as the origin. The markers locate the local viscous sublayer thickness, $\delta _\nu$, situated by the local minima of $\mathrm {d}^2u_{\mathrm {crest}}/\mathrm {d}z^2$, and velocity at this location $u_{\delta _\nu }$ for each $k^+$ (the marker fill colours match the mean profile colours). A turbulent smooth-wall profile (${Re}_{\tau } \approx 2000$, red line) is included to illustrate the gradual approach to local smooth-wall conditions with increasing $k^+$. (b) Same as (a) but for temperature at ${Pr} = 1.0$, scaled on the local friction temperature $\theta _* \equiv q_w/(\rho c_p u_*)$. The markers locate the local conductive sublayer, $\delta _\theta$ (corresponding to $\mathrm {d}^2\theta _{\mathrm {crest}}/\mathrm {d}z^2$ minima locations) and the temperature at these locations, $\theta _{\delta _\theta }$. The insets of ($a$,$b$) demonstrate that re-scaling the profiles on viscous–conductive quantities, $(\delta _\nu,u_{\delta _\nu })$, $(\delta _\theta,\theta _{\delta _\theta })$, collapses the profiles and agree near the wall with the Prandtl–Blasius (PB) profiles.

Figure 14

Figure 14. Empirical scalings measured at roughness crests for $k^+ > 11$ showing (a) the viscous skin-friction coefficient normalised on primitive, viscous quantities, $\widehat {C_f}/2 \equiv \tau _\nu /(\rho u_{\delta _\nu }^2)$. The value computed from a smooth wall DNS (${Re}_{\tau } \approx 2000$) is also included. (b) Same as (a) for a Stanton number normalised on viscous–conductive quantities: $\widehat {{St}} \equiv q_w / (\rho c_p u_{\delta _\nu \theta _{\delta _\theta }})$. (c) Compensated ratio between local conductive and viscous sublayer thicknesses $(\delta _\theta /\delta _\nu ){Pr}^{1-2/3}$, which show a mild dependence on ${Re}_{\delta _\nu }$. (d) Scaling of $\delta _\nu /k \equiv {Re}_{\delta _\nu }/{Re}_k$ with respect to ${Re}_k$, which agrees with the theoretical ${Re}_k^{-1/2}$ prediction. The inset presents the empirical scaling of ${Re}_{\delta _\nu }$ with respect to $k^+$ to demonstrate the gradual approach to smooth-wall conditions (${Re}_{\delta _\nu }\approx 50$).

Figure 15

Figure 15. (a) Relative difference of the local viscous sublayer thickness measured at the crests, $\delta _{\nu,{r}}^* \equiv \delta _{\nu,{r}} u_*/\nu$ (the $r$ subscript denotes the value for the rough wall), for $k^+ \geq 11$, compared to the smooth-wall value $\delta _{\nu,{s}}^* \approx 7.3$ (the subscript $s$ denotes the smooth-wall value). The extrapolation to $k^+ \approx 420$, where smooth-wall conditions (figure 14d, inset) may be expected, is shown as a red square marker. (b) Same as (a) but for the conductive sublayer thickness, $\delta _\theta ^*$, at varying ${Pr}$. For ${Pr} = \{0.5,1.0,2.0\}$, $\delta _{\theta,{s}}^* \approx \{ 9.2,7.3,5.8\}$.

Figure 16

Figure 16. (Black) Conditional joint-p.d.f.s between the local viscous skin-friction coefficient $\widehat {C_f}/2 \equiv \tau _\nu / (\rho u_{\delta _\nu }^2)$ and local Stanton number $\widehat {St} \equiv q_w / (\rho c_p u_{\delta _\nu }\theta _{\delta _\theta })$ for ${Pr} = 0.5$$2.0$ at (ac) $k^+ \approx 33$ and (df) $k^+ \approx 111$. The rough-wall data are conditionally sampled at regions local to crests: $0.95k \leq z_w \leq k$ and the normalisation choice enables direct comparison to smooth-wall DNS (coloured contours). Each contour level encloses 20–80 % of the total probability in increments of 20 %. The Reynolds-analogy line, $\widehat {C_f}/2 = \widehat {St}{Pr}^{2/3}$ (dashed red line), forms the principal axes for the smooth walls and appears approximately parallel in crestward regions. The mean values measured at crests (cf. figure 14a,b) are marked by the black squares and the mean values for the smooth wall DNS are marked by red squares.

Figure 17

Figure 17. (a) Scaling behaviours of $\delta _\theta ^+$ and $\delta _\nu ^+$ at the crests, with empirical fits provided. For clarity, $\delta _\nu ^+$ has been staggered down by a decade. (b) Various scaling behaviours of local viscous–conductive quantities at the crest linked to the globally averaged crest velocity and temperature, $U_k$, $\varTheta _k$.

Figure 18

Figure 18. (a) Time- and phase-averaged profiles at roughness troughs. Here, $z_{\mathrm {trough}}$ measures the wall-normal distance taking roughness troughs (cf. figure 6b) as the origin. The local viscous sublayer and the velocity at this location, $\delta _\nu$, $u_{\delta _\nu }$ (square markers), is situated by maxima of the second derivative $\mathrm {d}^2u_{\mathrm {trough}}/\mathrm {d}z^2$. The inset rescales the profiles on $\delta _\nu$, $u_{\delta _\nu }$. (b) Same as (a) but for temperature at ${Pr} = 1.0$. (c,d) Local skin-friction coefficient and Stanton number at the troughs, normalised on the global crest velocity and temperature, $|C_{f,\mathrm {trough}}|/2 \equiv | \tau _\nu | /(\rho U_k^2)$, ${St}_{\mathrm {trough}}\equiv q_w/(\rho c_p U_k \varTheta _k)$, with empirical fits provided. The absolute value of skin-friction is taken to enable plotting on log-axes.

Figure 19

Figure 19. Conditional j.p.d.f.s between the primitive local skin-friction coefficient $\widehat {C_f}/2 \equiv \tau _\nu /(\rho u^2_{\delta _\nu })$ and local Stanton number $\widehat {St} \equiv q_w/(\rho c_p |u_{\delta _\nu }| \theta _{\delta _\theta })$ (the absolute value of $u_{\delta _\nu }$ is taken to circumvent negative values for ${St}$) at varying ${Pr}$ and for (ac) $k^+ \approx 33$; (df) $k^+ \approx 111$. The blue lines sample regions local to roughness troughs: $-k \leq z_w \leq -0.95k$ and is contrasted with the crestward j.p.d.f.s originally shown in figure 16 (black lines). A reversed-flow Reynolds-analogy line, $-\widehat {C_f}/2 = \widehat {St}{Pr}^{2/3}$ is given by the dashed red line.

Figure 20

Figure 20. (a) Nusselt number and (b) Stanton number dependence on the Reynolds number. Circle markers are from rough wall DNS at $k/h = 1/18$. The solid lines are model lines obtained using the smooth-wall log law, whilst the dashed lines are from the fully rough models. The insets highlight the crossover points (crosses) between smooth- and rough-wall curves at high ${Re}$.

Figure 21

Figure 21. (ad) Mean velocity and temperature profiles comparing full-span (black) to minimal channels (coloured) at $k^+ \approx 22$. Dashed lines correspond to smooth walls while solid lines are for rough walls. The dotted lines demarcate the unphysical region, $z > z_c$. The markers in (a) are the data from Moser, Kim & Mansour (1999), while the markers in (c,d) are from Kozuka, Seki & Kawamura (2009). (eh) Differences of smooth- and rough-wall velocities and temperatures from which $\Delta U^+$, $\Delta \varTheta ^+$ are computed at $z = z_c$.

Figure 22

Table 2. Simulation parameters for full-span and minimal channel comparisons. Parameter definitions are the same as in table 1. Note that for full-span channels, $T_s = T U_{\tau }/h$.

Figure 23

Figure 22. (ad) Mean velocity and temperature profiles at matched $k^+ \approx 22$ for ${Re}_{\tau } \approx 590$ (black) and ${Re}_{\tau } \approx 395$ (coloured). Dashed lines correspond to smooth walls while solid lines are for rough walls. The dotted lines demarcate the unphysical region, $z > z_c$. (eh) Differences of smooth- and rough-wall velocities and temperatures from which $\Delta U^+$, $\Delta \varTheta ^+$ are computed at $z=z_c$.

Figure 24

Table 3. Simulation parameters for studying ${Re}_{\tau }$ influences at a fixed $k^+ \approx 22$. Refer to table 1 for definitions of table entries.

Figure 25

Figure 23. The difference profiles between (a) streamwise velocity and (b) temperature for $k^+ = 111$ and ${Pr} = 1.0$ obtained from progressively longer time-averaging periods $TU_{\tau }/z_c$. The log-intercepts, $\Delta U^+$ and $\Delta \varTheta ^+$, are computed as the difference profiles at the minimal channel critical heights (demarcated by the dotted lines), $z^+_c = 0.4L_y^+$. The roughness sublayer (RSL) height is demarcated by the dashed vertical line, $z_r^+ = \lambda ^+/2$ (Chan et al.2018).

Figure 26

Figure 24. Reproduced figure 7(c,d) showing roughness functions (a) $\Delta U^+$ and (b) $\Delta \varTheta ^+$. We highlight (in red) the range $(\Delta U^+) \approx 0.6$, range $(\Delta \varTheta ^+) \approx 0.4$ scatter that was presented in figure 23.