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Atomic layer deposition of zirconium oxide thin films

Published online by Cambridge University Press:  08 November 2019

Xin Wang
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA; and Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA
Sujan Kumar Ghosh
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA; and Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA
Mahyar Afshar-Mohajer
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA; and Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA
Hua Zhou
Affiliation:
The Advanced Photon Source, Argonne National Laboratory, Lemont, Illinois 60439, USA
Yongqiang Liu
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA; and Beijing Advanced Innovation Center for Materials Genome Engineering, Center for Green Innovation, Beijing Key Laboratory for Magneto-Photoelectrical Composite and Interface Science, School of Mathematics and Physics, University of Science and Technology Beijing, Beijing 100083, China
Xiaoxiao Han
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA; and Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA
Jiyu Cai
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA
Min Zou*
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA; and Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA
Xiangbo Meng*
Affiliation:
Department of Mechanical Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA; and Center for Advanced Surface Engineering, University of Arkansas, Fayetteville, Arkansas 72701, USA
*
a)Address all correspondence to these authors. e-mail: mzou@uark.edu
b)e-mail: xbmeng@uark.edu

Abstract

In this work, we studied an atomic layer deposition (ALD) process of ZrO2 with the precursors of tetrakis(dimethylamido)zirconium(IV) and water. We investigated the growth characteristics and mechanism of the ALD ZrO2 in the temperature range of 50–275 °C. Furthermore, the evolutions of film thickness and morphology were studied and discussed. It was found that the growth rate of ZrO2 decreased almost linearly with the increasing temperature from ∼1.81 Å/cycle at 50 °C to ∼0.8 Å/cycle at 225 °C. Interestingly, it was revealed that the growth of ZrO2 films ceased after a certain number of ALD cycles at a temperature higher than 250 °C. We also verified that the crystallinity of ZrO2 evolved with deposition temperature from amorphous to crystalline phase. In addition, the wettability of ZrO2 films was studied, showing a hydrophobic nature.

Information

Type
Article
Copyright
Copyright © Materials Research Society 2019
Figure 0

Figure 1: Optimization of the dosing time of precursors at 100 °C: (a) the effect of dosing time of H2O on the mass gain, (b) the effect of dosing time of TDMA-Zr on the mass gain. In situ QCM measurements of ALD ZrO2 with 100 cycles: (c) using the timing sequence of 0.03–30–0.015–30 s at 50 and 75 °C, (d) using the timing sequence of 0.03–10–0.015–10 s in the range of 100–275 °C.

Figure 1

Figure 2: In situ QCM measurements of ALD ZrO2 at various temperatures using the timing sequence of 0.03–30–0.015–30 s at 50 and 75 °C, and 0.03–10–0.015–10 s in the range of 100–275 °C: (a) The thicknesses of ZrO2 film versus ALD cycle number during 100 ALD cycles and (b) the GPCs of ZrO2 films versus temperature.

Figure 2

Figure 3: Enlarged view of consecutive ALD cycles of ZrO2 deposition in the regime of steady-state growth at (a) 50, (b) 75, (c) 100, (d) 150, (e) 200, (f) 225, (g) 250, and (h) 275 °C (m1, m2, and Δm are illustrated in the text).

Figure 3

Figure 4: The number x (0 ≤ x ≤ 4) of surface (–OH) groups reacting with TDMA-Zr at different temperatures.

Figure 4

Figure 5: SEM images of ZrO2–N-GNS composites prepared at (a, b, c) 75 °C (d, e, f) 150 °C, and (g, h, i) 250 °C with (a, d) 100 ALD cycles (b, e) 200 ALD cycles, (c, f) 300 ALD cycles, (g) 25 ALD cycles, (h) 75 ALD cycles, and (i) 100 ALD cycles.

Figure 5

Figure 6: AFM images of ALD ZrO2 films deposited on glass substrates with (a) 10 cycles at 50 °C, (b) 15 cycles at 150 °C, and (c) 25 cycles at 225 °C, (d) 300 cycles at 50 °C, (e) 400 cycles at 150 °C, and (f) 700 cycles at 225 °C. The average roughness is also presented in each figure. The scanned area is 5 × 5 µm.

Figure 6

Figure 7: XRD patterns of (a) the pristine N-CNTs, and ZrO2-coated N-CNTs with 100 ALD cycles prepared at (b) 75, (c) 100, (d) 150, (e) 200, and (f) 250 °C.

Figure 7

Figure 8: Water contact angles of ZrO2 films deposited with various ALD cycles at different temperatures.