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Extensional rheology of dilute suspensions of spheres in polymeric liquids

Published online by Cambridge University Press:  05 September 2025

Arjun Sharma
Affiliation:
Sibley School of Mechanical and Aerospace Engineering, Cornell University, Ithaca, NY 14853, USA Center for Computing Research, Sandia National Laboratories, Albuquerque, NM 87185, USA
Donald L. Koch*
Affiliation:
Robert Frederick Smith School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, NY 14853, USA
*
Corresponding author: Donald L. Koch, dlk15@cornell.edu

Abstract

The extensional rheology of dilute suspensions of spheres in viscoelastic/polymeric liquids is studied computationally. At low polymer concentration $c$ and Deborah number $\textit{De}$ (imposed extension rate times polymer relaxation time), a wake of highly stretched polymers forms downstream of the particles due to larger local velocity gradients than the imposed flow, indicated by $\Delta \textit{De}_{\textit{local}}\gt 0$. This increases the suspension’s extensional viscosity with time and $\textit{De}$ for $De \lt 0.5$. When $\textit{De}$ exceeds 0.5, the coil-stretch transition value, the fully stretched polymers from the far-field collapse in regions with $\Delta \textit{De}_{\textit{local}} \lt 0$ (lower velocity gradient) around the particle’s stagnation points, reducing suspension viscosity relative to the particle-free liquid. The interaction between local flow and polymers intensifies with increasing $c$. Highly stretched polymers impede local flow, reducing $\Delta \textit{De}_{\textit{local}}$, while $\Delta \textit{De}_{\textit{local}}$ increases in regions with collapsed polymers. Initially, increasing $c$ aligns $\Delta \textit{De}_{\textit{local}}$ and local polymer stretch with far-field values, diminishing particle–polymer interaction effects. However, beyond a certain $c$, a new mechanism emerges. At low $c$, fluid three particle radii upstream exhibits $\Delta \textit{De}_{\textit{local}} \gt 0$, stretching polymers beyond their undisturbed state. As $c$ increases, however, $\Delta \textit{De}_{\textit{local}}$ in this region becomes negative, collapsing polymers and resulting in increasingly negative stress from particle–polymer interactions at large $\textit{De}$ and time. At high $c$, this negative interaction stress scales as $c^2$, surpassing the linear increase of particle-free polymer stress, making dilute sphere concentrations more effective at reducing the viscosity of viscoelastic liquids at larger $\textit{De}$ and $c$.

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JFM Papers
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Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Evolution of undisturbed (no particles) polymer stress, $\hat{\varPi}{}^{U}$ with Hencky strain, $H$ for: (a) $De=0.2$, (b) $De=0.4$, (c) $De=0.6$, (d) $De=2.0$ and (e) $De=5.0$ for different $L$. For the latter three cases $\hat{\varPi}{}^{U}$ is normalised with $L^2$ and $H$ with $\log (L)$. All cases share the same legend for $L$ shown in (a).

Figure 1

Figure 2. Evolution of undisturbed (no particles) polymer stress, $\hat{\varPi}{}^{U}$ with Hencky strain, $H$ for: (a) $De=0.4$, (b) $De=2.0$ and (c) $De=5.0$ for different $\alpha$ in the Giesekus model (solid lines) and equivalent $L=\alpha ^{-0.5}$ in the FENE-P model (dashed lines). For (b) and (c) $\hat{\varPi}{}^{U}$ is normalised with $\alpha ^{-1}$ and $H$ with $-0.5 \log (\alpha )$. All cases share the same legend for $\alpha$ or $L$ shown in (a).

Figure 2

Figure 3. Evolution of total particle–polymer interaction stress, $(\hat{\varPi}^{\textit{PP}}+\boldsymbol{\hat{S}}{}^{\textit{PP}})$ with Hencky strain, $H$ for: (a) $De=0.4$, (b) $De=0.6$ and (c) $De=5.0$. For the latter two cases $H$ is normalised with $\log (L)$ and stress with $L^2$. All cases share the same legend for $L$ shown in (a).

Figure 3

Figure 4. Evolution of total interaction stress normalised with the undisturbed (no particles) polymer stress, $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$, with Hencky strain, $H$, for: (a) $De = 0.2$, (b) $De = 0.4$, (c) $De = 0.6$, (d) $De = 2.0$ and (e) $De = 5.0$ for different $L$. For the latter three cases, $H$ is normalised with $\log (L)$. All cases share the same legend for $L$ shown in (a).

Figure 4

Figure 5. Evolution of the $\hat{\Pi}^U$-normalized particle-induced polymer stress (PIPS, $\hat{\Pi}^\textit{PP}/\hat{\Pi}^U$) and the interaction stresslet ($\hat{S}^\textit{PP}/\hat{\Pi}^U$) with Hencky strain $H$. The top row (a–c) shows PIPS, while the bottom row (d–f) shows the interaction stresslet. Each column corresponds to a different Deborah number: (a), (d) $De=0.4$; (b), (e) $De=0.6$; (c), (f) $De=5.0$. Different extensibility values $L$ are indicated in the legend of panel (a), which applies to all subplots.

Figure 5

Figure 6. (a) Fractional change in the local Deborah number field, $\Delta \textit{De}_{\textit{local}}$, due to a sphere in an imposed extensional flow used to locally diagnose the kinematics of the velocity field. (b) Multipole disturbances created by the sphere in a Newtonian fluid.

Figure 6

Figure 7. Value of $\Delta \mathcal{S}$ for $De = 0.2$ and $L = 100$ for Hencky strain, $H$: (a) 0.5 and (b) 2.0. Compared with the currently undisturbed polymers, in the red regions the polymers are stretched more, and in the blue regions they are collapsed.

Figure 7

Figure 8. Value of $\Delta \mathcal{S}$ for $De = 0.4$ and $L = 100$ for Hencky strain, $H$: (a) 2.85 and (b) 10.0. Compared with the currently undisturbed polymers, in the red regions the polymers are stretched more, and in the blue regions they are collapsed.

Figure 8

Figure 9. Contours of $\Delta\mathcal{S}$ for $De=0.6$ at $L=100$ (top row) and $L=10$ (bottom row), shown for different $\log(L)$-normalized Hencky strains. Panels correspond to (a), (d) $H/\log(L)=0.5$; (b), (e) $1.5$; and (c), (f) $8.0$. Red regions indicate polymers stretched relative to the current undisturbed state, while blue regions indicate collapsed polymers.

Figure 9

Figure 10. Contours of $\Delta\mathcal{S}$ for $De=5$ at $L=100$ (top row) and $L=10$ (bottom row), shown for different $\log(L)$-normalized Hencky strains. Panels correspond to (a), (d) $H/\log(L)=0.5$; (b), (e) $1.15$; and (c), (f) $2.0$. Red regions indicate polymers stretched relative to the current undisturbed state, while blue regions indicate collapsed polymers.

Figure 10

Figure 11. Effect of polymer concentration, $c$, on $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$. (a) Time or Hencky strain, $H$, evolution for Giesekus liquids with $\alpha = 0.01$ at $De = 0.4$, and (b) comparison of the steady-state values for Giesekus fluids with $\alpha =0.0004$ with FENE-P liquids at $L = 50$.

Figure 11

Figure 12. Effect of polymer concentration, $c$, on the evolution of $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$ at $De = 2.0$ for (a) Giesekus liquids with $\alpha = 0.0004$ (simulations running), and (b) FENE-P liquids with $L = 50$.

Figure 12

Figure 13. Effect of polymer concentration, $c$, on the evolution of $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$ at $De = 5.0$ for (a) Giesekus liquids with $\alpha = 0.01$, and (b) FENE-P liquids with $L = 10$.

Figure 13

Figure 14. Effect of polymer concentration, $c$, on the maximum $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$ in a Giesekus fluid with (a) different $\alpha$ at $De = 1.0$ and (b) with $\alpha = 0.01$ at different $\textit{De}$.

Figure 14

Figure 15. Effect of polymer concentration, $c$, on steady-state $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$ for a FENE-P (solid lines) and Giesekus (dashed lines) fluid for different $\textit{De}$ and equivalent $\alpha$ and $L$ such that $\alpha = L^{-2}$ for (a) $L = 50$, and (b) $L = 10$.

Figure 15

Figure 16. Effect of polymer concentration, $c$, on the steady state $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$ in a Giesekus fluid with (a) different $\alpha$ at $De = 1.0$ and (b) with $\alpha = 0.01$ at different $\textit{De}$.

Figure 16

Figure 17. Effect of polymer concentration, $c$, on the variability of $(\hat{\varPi}^{\textit{PP}} + \boldsymbol{\hat{S}}{}^{\textit{PP}}) / \hat{\varPi}{}^{U}$ with $\textit{De}$ for Giesekus (solid lines) fluids with $\alpha = 0.1$ and FENE-P (dashed lines) with $L = 10$: (a) steady state, and (b) maximum. Both figures share the same legend, and the semi-analytical curve drawn corresponds to a value of −0.853 as estimated by Sharma & Koch (2023b) for FENE-P liquids with small $c$.

Figure 17

Figure 18. Effect of polymer concentration, $c$, on (a) $\hat{\varPi}^{\textit{PP}} / \hat{\varPi}{}^{U}$, and (b) $\boldsymbol{\hat{S}}{}^{\textit{PP}} / \hat{\varPi}{}^{U}$ at $De = 2.0$ and $L = 50$. Both figures share the same legend.

Figure 18

Figure 19. Steady-state $\Delta \mathcal{S}$ at $De = 5.0$ for a Giesekus liquid with $\alpha = 0.01$ at different polymer concentrations $c$. Panels correspond to (a) $c=10^{-5}$, (b) $c=0.2$ and (c) $c=0.5$.

Figure 19

Figure 20. Steady-state $\Delta \textit{De}_{\textit{local}}$ at $De = 5.0$ for Giesekus liquid with $\alpha = 0.01$ and different polymer concentrations $c$. Panels correspond to (a$c=10^{-5}$, (b) $c=0.2$ and (c) $c=0.5$.

Figure 20

Figure 21. Steady-state $\Delta \mathcal{S}$ at $De = 5.0$ for Giesekus liquid with $\alpha = 0.01$ and different polymer concentrations $c$ in a larger region around the particle than figure 19. Panels correspond to (a) $c=10^{-5}$, (b) $c=0.2$, and (c) $c=0.5$.

Figure 21

Figure 22. Steady-state $\Delta \textit{De}_{\textit{local}}$ at $De = 5.0$ for Giesekus liquids with $\alpha = 0.01$ and different polymer concentrations $c$ in a larger region around the particle than figure 20. Panels correspond to (a) $c=10^{-5}$, (b) $c=0.2$, and (c) $c=0.5$.

Figure 22

Figure 23. Streamlines of the disturbance velocity field for $De = 5.0$ for Giesekus liquid with $\alpha = 0.01$ at $c=$ (a) $10^{-5}$, (b) $0.2$ and (c) $0.5$.

Figure 23

Figure 24. Polymer-induced force dipole, $F_d^\varPi /c$, for a Giesekus liquid with $\alpha = 0.01$ and $De = 5.0$. Different colours represent various integrating radii cutoffs, $r_{\textit{cut-off}}$, and different line styles represent various $c$.

Figure 24

Figure 25. Steady-state extensional component of the polymeric force induced on the fluid flow, $\boldsymbol{f}/c=\boldsymbol{\nabla}\boldsymbol{\cdot}\boldsymbol{\varPi}/c$, for $De = 5.0$ for Giesekus liquid with $\alpha = 0.01$ at $c=$ (a) $10^{-5}$, (b) $0.2$ and (c) $0.5$.

Figure 25

Figure 26. The variation of normalised $\Delta \mathcal{S}(z = 0, r = 20; c, De, \alpha )$, representing the polymer stretch on the compressional axis at a distance of 20 particle radii upstream of the particle, within the region of self-similar polymer collapse, for different $\textit{De}$ and $\alpha$ in a Giesekus liquid. One curve for FENE-P liquid is also included in each figure. Normalisation is applied to facilitate visualisation, using the magnitude of $\Delta \mathcal{S}$ corresponding to the first point on each curve.

Figure 26

Figure 27. The variation of $w(z, r; c, De, \alpha ) ={\Delta \mathcal{S}(z, r; c, De, \alpha )}/{|\Delta \mathcal{S}(z = 0, r; c, De, \alpha )|}$ with distance along the extensional axis, $z$ (ad), and the rescaled variable $z/r$ (eh) for different values of $r$ (locations along the compressional direction). The specific parameter sets are as follows: (a), (e) $De = 1$, $\alpha = 0.0004$, $c = 0.1$; (b), ( f) $De = 1$, $\alpha = 0.01$, $c = 5.0$; (c), (g) $De = 1$, $\alpha = 0.01$, $c = 1.0$; and (d), (h) $De = 5$, $\alpha = 0.01$, $c = 1.0$. All panels share the same legend displayed in panel (e).

Figure 27

Figure 28. Comparison of the effect of particles on the extensional viscosity of the suspension, $\mu _{\textit{ext}}$ (2.11), for a dilute suspension of spheres with a volume fraction of 3.5 % in a viscoelastic liquid from: (a) SHERE/SHERE-R and SHERE-II experiments by Hall et al. (2009), Soulages et al. (2010), McKinley et al. (2011), Jaishankar et al. (2012) and McKinley & Jaishankar (2013) at $De = 15$ and $c=0.09$; and (b) our numerical simulations using the FENE-P model with $De=2.0$, $L=50$ and $c=0.1$.

Figure 28

Figure 29. Relative effect of the particles, $\mu _{\textit{part}} / \mu _{\textit{fluid}}$ (2.12), in SHERE experiments at (a) three different $\textit{De}$ values with no pre-shear ($\textit{Wi} = 0$); and (b) at three different $\textit{De}$ values with varying $Wi$. In (b), different colours and line styles correspond to different $Wi$ values, and different $\textit{De}$ values are indicated by different symbols.

Figure 29

Figure 30. (a): A schematic representation of the computational domain (two-dimensional slice). The (b) displays the discretised computational domain in its entirety, while the (c) provides a zoomed-in view of a region near the particle surface (red). A higher mesh density is utilised in proximity to the particle surface and along the extensional axis to enhance accuracy in these critical areas.

Figure 30

Figure 31. Comparison of the evolution of normalised PIPS, $\hat{\varPi}^{\textit{PP}}/\hat{\varPi}{}^{U}$, from the two methodologies described in Appendix B and Appendix C. The results from the direct numerical simulations (DNS, Appendix C) at a polymer concentration of $c = 10^{-5}$ are shown with coloured solid lines, while the results from the semi-analytical methodology (Appendix B) are represented by dashed black lines.

Figure 31

Figure 32. (a): Fore–aft symmetric flow in a compressional plane across the sphere (red). (b): A schematic illustrating the fore-aft and axisymmetric computational domain employed for some of the larger values of $c$, $L$ and $1/\alpha$ in § 5.

Figure 32

Figure 33. Three-dimensional versus axisymmetric calculation of normalised PIPS, $\hat{\varPi}^{\textit{PP}}/\hat{\varPi}{}^{U}$, for $De = 1.0$, $c = 0.2$, $L = 10$ using $N_r = 500$ and $N_\theta = 351$.

Figure 33

Figure 34. Comparison of normalised PIPS, $\hat{\varPi}^{\textit{PP}}/\hat{\varPi}{}^{U}$, from our calculations with that of Jain et al. (2019) across four different $\textit{De}$ and $c = 0.471$ for (a) FENE-P liquids with $L = 100$ and (b) Giesekus liquids with $\alpha = 0.001$. Both figures share the same legend shown on the left figure.

Figure 34

Figure 35. (a) Extra polymer stress, $\hat{{\varPi}} - \hat{{\varPi}}{}^{U}$, (b) linearised polymer stress, $\hat{{\varPi}}{}^{L}$ and (c) nonlinear polymer stress, $\hat{{\varPi}}^{\textit{NL}}$ around a sphere (boundary denoted by dashed green curve at $r^2 + z^2 = 1$) in a uniaxial extensional flow of a FENE-P liquid with $De = 0.4$, $L = 10$ and $c = 0.471$ at the steady state (Hencky strain, $H = 6$). All three figures share the same colour scale labelled in (c).

Figure 35

Figure 36. Same parameters and caption as figure 35, but showing a larger region around the particle. The dashed black curve at $z = z_\infty = 75$ and a solid green curve representing $z = r^{-2} R_0^3$ ($R_0 = 40$) are relevant for the volume integral in PIPS.

Figure 36

Figure 37. Effect of $z_\infty$ and $R_0$ (defined in figure 36c) on the evaluation of PIPS defined by the volume integral of nonlinear polymer stress, $\hat{{\varPi}}^{\textit{NL}}$, (solid lines) and extra polymer stress, $\hat{{\varPi}} - \hat{{\varPi}}{}^{U}$ (dashed lines) from our simulations for a FENE-P liquid with $L = 100$, $De = 0.4$ and $c = 0.471$ conducted for $r_{\textit{far}} = 800$. The dotted line is from Jain et al. (2019). Panels (a) and (b) represent $R_0 = 40$ and $z_\infty = 600$, respectively, with different curves representing different $z_\infty$ and $R_0$ labelled in the legend.

Figure 37

Figure 38. (a) Effect of grid size on the $\hat{{\varPi}}^{\textit{NL}}$ (solid lines) and extra polymer stress, $\hat{{\varPi}} - \hat{{\varPi}}{}^{U}$ (dashed lines) integral curves with grid 1 corresponding to $N_r = 1000$, $N_\theta = 451$, grid 2 to $N_r = 1000$, $N_\theta = 551$ and grid 3 to $N_r = 1000$, $N_\theta = 551$. (b) Effect of computational domain size $R_{{out}}$. The simulations are for a FENE-P liquid with $L = 100$, $De = 0.4$, and $c = 0.471$. In these curves, $R_0 = 40$ and $z_\infty = 500$ is used, and a dotted curve representing results from Jain et al. (2019) is added.

Figure 38

Figure 39. The change in the finite time stretch field, $\Delta {\text{FTS}}(t; \boldsymbol{x}_0)$, due to the sphere in extensional flow for various $t=$ (a) $0.05$, (b) $1.25$, (c) $2.5$, (d) $6.0$, (e) $12.0$ and (f) $40.0$.