Hostname: page-component-76d6cb85b7-kcxw8 Total loading time: 0 Render date: 2026-07-25T16:49:23.123Z Has data issue: false hasContentIssue false

Energy balance in lubricated drag-reduced turbulent channel flow

Published online by Cambridge University Press:  29 January 2021

Alessio Roccon
Affiliation:
Institute of Fluid Mechanics and Heat Transfer, TU-Wien, 1060 Vienna, Austria Polytechnic Department, University of Udine, 33100 Udine, Italy
Francesco Zonta
Affiliation:
Institute of Fluid Mechanics and Heat Transfer, TU-Wien, 1060 Vienna, Austria
Alfredo Soldati*
Affiliation:
Institute of Fluid Mechanics and Heat Transfer, TU-Wien, 1060 Vienna, Austria Polytechnic Department, University of Udine, 33100 Udine, Italy
*
Email address for correspondence: alfredo.soldati@tuwien.ac.at

Abstract

We use direct numerical simulation (DNS) to study drag reduction in a lubricated channel, a flow instance in which a thin layer of lubricating fluid is injected in the near-wall region so as to favour the transportation of a primary fluid. In the present configuration, the two fluids have equal density but different viscosity, so that a viscosity ratio $\lambda =\eta _1/\eta _2$ can be defined. To cover a meaningful range of possible situations, we consider five different $\lambda$ in the range $0.25 \le \lambda \le 4$. All DNS are run using the constant power input (CPI) approach, which prescribes that the flow rate is adjusted according to the actual pressure gradient so as to keep constant the power injected into the flow. The CPI approach has been purposely extended here for the first time to the case of multiphase flows. A phase-field method is used to describe the dynamics of the liquid–liquid interface. We unambiguously show that a significant drag reduction (DR) can be achieved for $\lambda \le 2.00$. Reportedly, the observed DR is a non-monotonic function of $\lambda$ and, in the present case, is maximum for $\lambda = 1.00$ (${\simeq }13\,\%$ flow-rate increase). Upon a detailed analysis of the energy budgets, we are able to show the existence of two different DR mechanisms. For $\lambda =1.00$ and $\lambda =2.00$, DR is purely due to the effect of the surface tension – a localized elasticity element that separates the two fluids – which, decoupling the wall-normal momentum transfer mechanisms between the primary and the lubricating layer, suppresses turbulence in the lubricating layer (laminarization) and reduces the overall drag. For $\lambda < 1.00$, turbulence can be sustained in the lubricating layer, because of the increased local Reynolds number. In this case, DR is simply due to the smaller viscosity of the lubricating layer that acts to decrease directly the corresponding wall friction. Finally, we show evidence that an upper bound for $\lambda$ exists, for which DR cannot be observed: for $\lambda =4.00$, we report a slight drag enhancement, thereby indicating that the turbulence suppression observed in the lubricating layer cannot completely balance the increased friction due to the larger viscosity.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press.
Figure 0

Table 1. Overview of the main parameters employed to run the different simulations: viscosity ratio $\lambda$, power Reynolds number $Re_\varPi$, Weber number $We_\varPi$, Cahn number $Ch$ and Péclet number $Pe_\varPi$. The number of grid points used to discretize the domain along the streamwise ($N_x$), spanwise ($N_y$) and wall-normal ($N_z$) directions is explicitly indicated. The corresponding parameters for the single-phase simulations are also included for comparison. Note that all simulations are performed driving the flow with the same the pumping power $P_p$ in physical units (CPI approach).

Figure 1

Figure 1. Contour plot of turbulent kinetic energy (TKE) on a cross-section of the channel ($y$$z$) located at $x=L_x/2$. Each panel refers to a different case: (a), single phase; (b), $\lambda =0.25$; (c), $\lambda =0.50$; (d), $\lambda =1.00$; (e), $\lambda =2.00$, (f), $\lambda =4.00$. The position of the interface is explicitly rendered via the thin white line. The different flow behaviour inside the thin lubricating layer, ranging from sustained turbulence ($\lambda <1$) to completely suppressed turbulence ($\lambda >1$), can be appreciated.

Figure 2

Figure 2. Contour plot of TKE on a $x-y$ plane located at $z/h=0.97$ (i.e. taken inside the lubricating layer, at a distance $d/h=0.03$ from the top wall). (a) Refers to the single-phase case, (b) to the case $\lambda =0.25$, (c) to $\lambda =0.50$ and (d) to $\lambda =1.00$.

Figure 3

Figure 3. Volume flow rate through the entire channel $[Q_t]$ (filled circles), volume flow rate of the primary layer $[Q_2]$ (empty circles), and mean pressure gradient $[p_x]$ (filled squares) as a function of the viscosity ratio $\lambda$. All results are normalized by the corresponding single-phase value. Note the non-monotonic behaviour of the different quantities which, for the cases here tested, reach an optimum (maximum flow rates and minimum pressure gradient, i.e. maximum DR) for $\lambda =1.00$. For $\lambda =4.00$, we report a marginal drag increase.

Figure 4

Figure 4. Wall-normal behaviour of the mean streamwise velocity, $[ u_x ]$. The different cases of lubricated channel considered in the present study are reported using different colours: $\lambda =0.25$ (red), $\lambda =0.50$ (yellow), $\lambda =1.00$ (green), $\lambda =2.00$ (blue) and $\lambda =4.00$ (dark blue). The single-phase case (thin black line) is also shown for reference. The nominal position of the interface ($z/h=0.85$) is given by a dashed vertical black line.

Figure 5

Figure 5. Energy-box representation for the single-phase reference case. The left box represents the MKE of the flow, while the right box identifies the TKE of the flow. Each arrow refers to a different energy flux, whose magnitude is normalized by the value of the injected power, $\overline {\varPi _m}$, represented by a green arrow. The mean flow viscous dissipation, $\overline {\epsilon _m}$, and the turbulent dissipation, $\overline {\epsilon _k}$, are represented by a red arrow – leaving the left and right box, respectively – while the TKE production, $\overline {P_k}$, is represented by a blue arrow.

Figure 6

Figure 6. Ensemble-averaged energy box for the different cases of the lubricated channel: $\lambda =0.25$ (a), $\lambda =1.00$ (b) and $\lambda =4.00$ (c). Note that $\lambda =0.50$ and $\lambda =2.00$ are not shown since they do not add to the present discussion. The left box refers to the MKE of the flow while the right box refers to the TKE of the flow. The power injected into the system, $\overline {\varPi _m}$, is represented by a green arrow. The mean flow viscous dissipation, $\overline {\epsilon _m}$, is represented by a red arrow (left box); the TKE production, $\overline {P_k}$, and the surface tension contribution, $\overline {\psi _{m}}$, are represented by a blue and a yellow arrow, respectively. Finally, the turbulent dissipation, $\overline {\epsilon _k}$, is represented by a red arrow (right box).

Figure 7

Figure 7. Energy box for the virtually lubricated channel, namely a single-phase case virtually separated into a lubricating and a primary layer. The virtual separation is located at the nominal position of the interface (distance $0.15~\textrm {h}$ from top wall). The left dashed box represents the MKE of the flow while the right box represents the TKE of the flow. Inside each dashed box, the top and bottom rectangles identify the (virtual) lubricating and primary layers, respectively. Each arrow refers to a different energy flux, whose magnitude is reported (near the arrow) normalized by the power input value. Compared to the previous energy boxes (ensemble averaged), an additional subscript is used to distinguish between the lubricating and primary layer contributions. The power injected in the system, $\overline {\varPi _m}$, is represented by a green arrow; the mean flow viscous dissipations, $\overline {\epsilon _{m,1}}$ and $\overline {\epsilon _{m,2}}$, by red arrows (left), and the TKE production terms, $\overline {P_{k,1}}$ and $\overline {P_{k,2}}$, by blue arrows. Finally, the turbulent dissipations, $\overline {\epsilon _{k,1}}$ and $\overline {\epsilon _{k,2}}$, are represented with red arrows (right). Note the appearance of dark blue arrows, identifying energy fluxes exchanged between the primary and the lubricating layer, $\overline {F_m}$ and $\overline {F_k}$.

Figure 8

Figure 8. Phase-averaged energy boxes for the different cases of lubricated channel: $\lambda =0.25$ (a), $\lambda =1.00$ (b) and $\lambda =4.00$ (c). The left dashed box represents the MKE of the flow while the right one represents the TKE of the flow. Inside each dashed box, the top and bottom rectangles identify the lubricating and the primary layer, respectively. The power injected in the system, $\overline {\varPi _m}$, is represented by a green arrow. The mean flow viscous dissipations, $\overline {\epsilon _{m,1}}$ and $\overline {\epsilon _{m,2}}$, and turbulent dissipations, $\overline {\epsilon _{k,1}}$ and $\overline {\epsilon _{k,2}}$, are represented by red arrows, and the TKE production terms, $\overline {P_{k,2}}$ and $\overline {P_{k,1}}$, by blue arrows. Finally, surface tension contribution, $\overline {\psi _{m}}$, is represented by a yellow arrow. The dark blue arrows linking the lubricating and the primary layer boxes (inside each dashed box) represent the energy fluxes of MKE and TKE exchanged between the two layers, $\overline {F_m}$ and $\overline {F_k}$, respectively.

Figure 9

Figure 9. Sketch of the channel configurations used to derive the laminar flow solution: single phase (a) and viscosity stratified (b). For the single phase, the viscosity, $\eta$, is uniform and thus a symmetric velocity profile, $u_x$, is obtained. For the viscosity stratified case, the thin lubricating layer ($mh) has viscosity $\eta _1$ while the primary layer ($-h) has viscosity $\eta _2$ and an asymmetric velocity profile ($u_{x,1}$ in the lubricating layer and $u_{x,2}$ in the primary layer) is obtained. For both panels, the maximum velocity, $u_m$, and the bulk velocity, $u_b$, have been highlighted.

Figure 10

Figure 10. PDF of interface elevation $\zeta /h$. Positive values of the interface elevation identify an interface crest while negative values identify interface trough. The hatched box indicates the top wall boundary, i.e. $\zeta /h=0.15$.

Figure 11

Figure 11. Mean velocity profiles at the bottom wall (a) and at the top wall (b) rescaled in wall units using the local friction scale at the corresponding wall. The classical law of the wall: $u^+ = z^+$ and $u^+ = (1/k )\log (z^+) + 5$ (where $k = 0.41$ is the von Kármán constant) is also reported as a reference. At the bottom wall, all profiles collapse on the classical law of the wall while at the top wall, for $\lambda > 1$, the velocity profiles depart significantly from the law of the wall and gradually approach the laminar behavior.

Figure 12

Figure 12. Lateral view of the upper part of the channel. The sketch shows the wall-normal behaviour (qualitative) of the mean velocity profile (left), the mean component of the surface tension forces (centre) and the interfacial waves (right) together with the corresponding surface tension forces (red arrows near the interface). The nominal interface position ($z/h=0.85$) is represented with a dashed horizontal line.