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Bayesian minimisation of energy consumption in turbulent pipe flow via unsteady driving

Published online by Cambridge University Press:  13 October 2025

Felix Kranz*
Affiliation:
Center of Applied Space Technology and Microgravity (ZARM), University of Bremen, Am Fallturm 2, Bremen 28359, Germany
Daniel Morón Montesdeoca
Affiliation:
Center of Applied Space Technology and Microgravity (ZARM), University of Bremen, Am Fallturm 2, Bremen 28359, Germany
Marc Avila
Affiliation:
Center of Applied Space Technology and Microgravity (ZARM), University of Bremen, Am Fallturm 2, Bremen 28359, Germany MAPEX Center for Materials and Processes, University of Bremen, Am Biologischen Garten 2, Bremen 28359, Germany
*
Corresponding author: Felix Kranz, felix.kranz@zarm.uni-bremen.de

Abstract

Turbulence accounts for most of the energy losses associated with the pumping of fluids in pipes. Pulsatile drivings can reduce the drag and energy consumption required to supply a desired mass flux, when compared with steady driving. However, not all pulsation waveforms yield reductions. Here, we compute drag- and energy-optimal driving waveforms using direct numerical simulations and a gradient-free black-box optimisation framework. Specifically, we show that Bayesian optimisation is vastly superior to ordinary gradient-based methods in terms of computational efficiency and robustness, due to its ability to deal with noisy objective functions, as they naturally arise from the finite-time averaging of turbulent flows. We identify optimal waveforms for three Reynolds numbers and two Womersley numbers. At a Reynolds number of $8600$ and a Womersley number of 10, optimal waveforms reduce total energy consumption by 22 % and drag by 37 %. These reductions are rooted in the suppression of turbulence prior to the acceleration phase, the resulting delay in turbulence onset, and the radial localisation of turbulent kinetic energy and production towards the pipe centre. Our results pinpoint that the predominant, steady operation mode of pumping fluids through pipes is far from optimal.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. (a) Schematic description of the considered triangular waveforms in terms of the time variant Reynolds number ${\textit{Re}}(t)$ or bulk velocity $U(t)$ (right-hand side labels). (b) Evolution of the volume-integrated cross-stream turbulent kinetic energy (in units of $\overline {U}^2$) over three periods of a run driven according to panel (a) where $\overline {\textit{Re}}=4300$, ${\textit{Re}}^{+}=9400$, ${\textit{Re}}^{-} = 1600$ and $T_{\textit{a}}=0.345T$. (c) Wall shear stress ${\tau _{{w}}}(t)$ and power input $P(t)$ over the last three periods of a four period run driven in the same manner as in panel (b) where ${A_{\textit{f}}}=2.25 {\times}10^{-3}$. The wall shear stress is normalised with respect to the steady wall shear stress obtained by the Blasius friction and the power input accordingly (i.e. units of $\overline {\tau }_{w, b}$ and ${\overline {P}}_{\textit{b}}$, respectively).

Figure 1

Table 1. In columns, from left to right: time averaged Reynolds number $\overline {Re}$, forcing amplitude $A_{\textit{f}}$, number of physical grid points in radial, azimuthal and axial direction ($N_r$, $N_\theta$, $N_z$), maximum friction Reynolds number (${Re}_\tau =\max _t\sqrt {\tau _{{w}}(t)/\rho _{\textit{f}}} (D/\nu )$), minimum/maximum radial, azimuthal and axial resolution in inner units ($\Delta r^+_-$, $\Delta r^+_+$, $\Delta (R\theta )^+$ and $\Delta z^+$) and minimum and maximum time step ($\Delta t_-$, $\Delta t_+$) in units of $D/\overline {U}$. Optimisations are carried out on a coarse mesh with a large time step ($\varepsilon \approx 10^{-9}$) where in row ‘Optimisation iterations’, we report the averages over all iterations. The following rows display the resolutions in the optimal waveforms (WF 1–5) as computed in the optimisation loop (coarse) where $\varepsilon \approx 10^{-9}$ and verification cases for the optimal waveforms (fine) on a fine grid with a smaller time step ($\varepsilon \approx 10^{-13}$).

Figure 2

Figure 2. (a) Relative standard error of the per-period wall shear stress ($\zeta (\overline {\boldsymbol{\tau }}_{{w}})$) versus the number of averaging periods $n$. Red dots mark the number of periods needed to achieve values for $\zeta ^*$ of 2.5 %, 1.25 %, 0.625 %, 0.3125 % and 0.25 %. The dashed line shows a $C_1/\sqrt {n}$-fit to the data. (b) Computational time (in hours) to achieve a given $\zeta (\overline {\boldsymbol{\tau }}_{{w}})$, where red dots correspond to the same $\zeta ^*$ values as in panel (a) and the dashed line shows a quadratic fit to the data.

Figure 3

Figure 3. (a)–(c) Best surrogate for the mean wall shear stress (${{\mathcal{J}}_{\tau ,{S}}}^{*}$) and expected optima for different allowable standard errors $\zeta ^*\in \{2.5, 1.25, 0.625\}\,\%$. (d) Best surrogates for the wall shear stress and power input, ${{\mathcal{J}}_{\tau ,{S}}}^*$ and ${{\mathcal{J}}_{P,{S}}}^*$, respectively, as well as expected optima, when reducing the number of initial averaging periods to two. In all cases, the flow was driven according to the waveform from figure 1(a), where $\overline {\textit{Re}}=4300$, ${\textit{Re}}^-=1600$ and ${\textit{Re}}^+=9400$. Shaded areas indicate the uncertainty of the surrogate model. Wall shear stresses are given in units of $\overline {\tau }_{w, b}$ and power inputs in ${\overline {P}}_{\textit{b}}$.

Figure 4

Figure 4. (a) Best surrogates and expected minima for the mean wall shear stress ${{\mathcal{J}}_{\tau ,{S}}}^*$ and the mean power input ${{{J}}_{P,{S}}}^*$ at Reynolds numbers of $\overline {\textit{Re}}=4300$ and $\overline {\textit{Re}}=5160$. Shaded areas indicate the uncertainty of the surrogate model. (b,c) The $\overline {\tau }_{{w}}$- and $\overline {P}$-optimal and sub-optimal waveforms ($\overline {\textit{Re}}=5160$), and the resulting evolutions of the wall shear stress and power over the time span of two periods (where capital letters are associated with the lower case letters). The average Reynolds number as well as steady values for the wall shear stress and power input, obtained by Blasius’ friction law, are indicated by dotted lines. Wall shear stresses are given in units of $\overline {\tau }_{w, b}$ and power inputs in ${\overline {P}}_{\textit{b}}$.

Figure 5

Figure 5. Partial dependence plots for (a) the wall shear stress in units of $\overline {\tau }_{{w}}{}_{\textit{b}}$ and (b) the power input in units of ${\overline {P}}_{\textit{b}}$ in the tri-variant optimisation. Circles show the expected minimum.

Figure 6

Figure 6. (a) Power-optimal waveforms obtained from three independent runs of the truncated Fourier approach at $\overline {\textit{Re}}=5160$ and ${W\!o}=10$, where $N=3$ (see (2.8)) and $|a_k|, |b_k|\leq 1/6$, $k=1, 2, 3$ (phase-adjusted for the minium velocity). (b) Best-performing waveform from panel (a) (WF 1) and two modifications thereof (1a and 1b). (c) and (d) Evolution of the cross-sectional kinetic energy (units of $\overline {U}{}^2$) and of the power input (units of ${\overline {P}}_{\textit{b}}$; line styles according to panel b).

Figure 7

Figure 7. (a) Power-optimal waveform obtained by the truncated Fourier approach ($\overline {\textit{Re}}=8600$, ${W\!o}=10$) where $N=3$ (see (2.8)) and $|a_k|, |b_k|\leq 1/4$, $k=1, 2, 3$ (phase-adjusted). (b) WF 4 and two modifications thereof (4a and 4b). (c) and (d) Evolution of the cross-sectional kinetic energy (units of $\overline {U}{}^2$) and the power input (units of ${\overline {P}}_{\textit{b}}$; line styles according to panel b).

Figure 8

Figure 8. (a) Optimal WF 1 where colours encode the times in panels (c)–(f). (b) Time evolution of production ($\varPsi$) and dissipation ($\varPhi$) in the optimal waveform and steady pipe flow ($\overline {\textit{Re}}=5160$) in units of $(\overline {U}{}^3/D)$. (cf) Axial and azimuthal averaged axial velocity (units of $\overline {U}$), turbulent kinetic energy (units of $\overline {U}{}^2$), dissipation and production (units of $(\overline {U}{}^3/D)$), averaged over eight periods.

Figure 9

Figure 9. Instantaneous snapshots of the wall shear stress in units of $\overline {\tau }_{w, b}$ in steady pipe flow ($\overline {\textit{Re}}=5160$, left panel) and in WF 1 for the same phases in the period as in figure 8(a). Blue/red titles are associated with acceleration/deceleration.

Figure 10

Figure 10. Evolution of the optimisation process for different choices of the admissible standard error $\zeta ^* \in \{2.5, 1.25, 0.625, 0.3125, 0.25\}\,\%$. Blue lines indicate the wall shear stress obtained when the acceleration time is chosen according to the grey lines (uses right-hand side labels), where gradient-approximations are indicated by downward triangles and line searches are indicated by diamonds.

Figure 11

Figure 11. (a) Power-optimal waveform obtained by the truncated Fourier approach ($\overline {\textit{Re}}=5160$, ${W\!o}=10\sqrt 2$), where $N=3$ (see (2.8)) and $|a_k|, |b_k|\leq 1/6$, $k=1, 2, 3$ (phase-adjusted). (b) Evolution of the cross-sectional kinetic energy (units of $\overline {U}{}^2$) and the power input (units of ${\overline {P}}_{\textit{b}}$). (ce) Evolution of the pressure drop, the wall shear stress and the power input (in units of the steady state counterparts), respectively.

Figure 12

Figure 12. (a) Evolution of the turbulent kinetic energy (in units of $\overline {U}{}^2$) for waveforms 1–3 ($\overline {\textit{Re}}=5160$) without forcing (${A_{\textit{f}}}=0$). (b) Time integrated difference of the power inputs $P(t)$, $\delta P(t)$, with (${A_{\textit{f}}}=1.15 {\times}10{}^{-3}$) and without forcing.

Figure 13

Figure 13. (a) Single harmonic waveform ($\overline {\textit{Re}}=5160$, ${\textit{Re}}^+=8550$, ${\textit{Re}}^- = 1779$) where colours encode the times in panels (c)–(f). (b) Time evolution of production ($\varPsi$) and dissipation ($\varPhi$) in this waveform and steady pipe flow ($\overline {\textit{Re}}=5160$) in units of $(\overline {U}{}^3/D)$. (cf) Axial and azimuthal averaged axial velocity (units of $\overline {U}$), turbulent kinetic energy (units of $\overline {U}{}^2$), dissipation and production (units of $(\overline {U}{}^3/D)$).

Figure 14

Figure 14. Instantaneous snapshots of the wall shear stress in units of $\overline {\tau }_{w, b}$ in steady pipe flow ($\overline {\textit{Re}}=5160$, left panel) and in the single harmonic waveform for the same phases in the period as in figure 13(a).