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Turbulent pipe flow of thixotropic fluids

Published online by Cambridge University Press:  16 May 2025

Noman Yousuf
Affiliation:
Chemical and Environmental Engineering, RMIT University, VIC 3000, Australia
Daniel Lester*
Affiliation:
Chemical and Environmental Engineering, RMIT University, VIC 3000, Australia
Murray Rudman
Affiliation:
Department of Mechanical and Aerospace Engineering, Monash University, VIC 3800, Australia
Marco Dentz
Affiliation:
Spanish National Research Council (IDAEA-CSIC), 08034 Barcelona, Spain
Nicky Eshtiaghi
Affiliation:
Chemical and Environmental Engineering, RMIT University, VIC 3000, Australia
*
Corresponding author: Daniel Lester, daniel.lester@rmit.edu.au

Abstract

Complex materials with internal microstructure such as suspensions and emulsions exhibit time-dependent rheology characterised by viscoelasticity and thixotropy. In many large-scale applications such as turbulent pipe flow, the elastic response occurs on a much shorter time scale than the thixotropy, hence these flows are purely thixotropic. The fundamental dynamics of thixotropic turbulence is poorly understood, particularly the interplay between microstructural state, rheology and turbulence structure. To address this gap, we conduct direct numerical simulations (DNS) of fully developed turbulent pipe flow of a model thixotropic (Moore) fluid as a function of the thixoviscous number $\Lambda$, which characterises the thixotropic kinetic rate relative to turbulence eddy turnover time, ranging from slow ($\Lambda \ll 1$) to fast ($\Lambda \gg 1$) kinetics. Analysis of DNS results in the Lagrangian frame shows that, as expected, in the limits of slow and fast kinetics, these time-dependent flows behave as time-independent purely viscous (generalised Newtonian) analogues. For intermediate kinetics ($\Lambda \sim 1$), the rheology is governed by a path integral of the thixotropic fading memory kernel over the distribution of Lagrangian shear history, the latter of which is modelled via a simple stochastic model for the radially non-stationary pipe flow. The DNS computations based on this effective viscosity closure exhibit excellent agreement with the fully thixotropic model for $\Lambda =1$, indicating that the purely viscous (generalised Newtonian) analogue persists for arbitrary values of $\Lambda \in (0,\infty ^+)$ and across nonlinear rheology models. These results significantly simplify our understanding of turbulent thixotropic flow, and provide insights into the structure of these complex time-dependent flows.

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Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Table 1. Summary of key dimensionless parameters.

Figure 1

Table 2. Summary of computational parameters.

Figure 2

Figure 1. Typical cross-sectional contour plots of the instantaneous axial velocity $u_z(\textbf{x},t)$ for (a) Newtonian flow with $\lambda =1$, (b) thixotropic flow with $\Lambda =10^{-2}$, (c) thixotropic flow with $\Lambda =1$, (d) thixotropic flow with $\Lambda =10^{2}$, (e) Newtonian flow with $\lambda =0$.

Figure 3

Figure 2. Typical cross-sectional contour plots of structural parameter $\lambda (\textbf{x},t)$ for (a) closure (4.17) computed from thixotropic flow with $\Lambda =10^{-2}$, (b) thixotropic flow with $\Lambda =10^{-2}$, (c) thixotropic flow with $\Lambda =1$, (d) thixotropic flow with $\Lambda =10^{2}$, (e) closure (4.10) computed from thixotropic flow with $\Lambda =10^{2}$.

Figure 4

Figure 3. Deviation of typical cross-sectional contour plots of structural parameter $\Delta \lambda (\textbf{x},t)=\lambda _{\textit{lim}}(\textbf{x},t)-\lambda (\textbf{x},t)$ for (a) thixotropic flow with $\Lambda =10^{-2}$ against the closure (4.17) computed from thixotropic flow with $\Lambda =10^{-2}$, (b) thixotropic flow with $\Lambda =10^{2}$ against the closure (4.10) computed from thixotropic flow with $\Lambda =10^{2}$.

Figure 5

Figure 4. Typical axial contour plots of the instantaneous axial velocity $u_z(\textbf{x},t)$ at constant surfaces of $y^+\approx$10, 45 and 100 (from top to bottom) for thixotropic flow with (a) $\Lambda =10^{-2}$, (b) $\Lambda =1$, (c) $\Lambda =10^{2}$. The contours have been azimuthally stretched to preserve the vertical scale.

Figure 6

Figure 5. Typical axial contour plots of the instantaneous structural parameter $\lambda (\textbf{x},t)$ at constant surfaces of $y^+\approx$10, 45 and 100 (from top to bottom) for thixotropic flow with (a) $\Lambda =10^{-2}$, (b) $\Lambda =1$, (c) $\Lambda =10^{2}$. The contours have been azimuthally stretched to preserve the vertical scale.

Figure 7

Figure 6. Radial profiles of (a) conditionally averaged structural parameter $\langle \lambda |r\rangle$ and (b) viscosity $\langle \eta |r\rangle$, for thixotropic flows and Newtonian reference cases. Lines indicates results from DNS computations of thixotropic and Newtonian models and circles ($\boldsymbol{\circ }$) indicate results from the analytic closures (4.17) and (4.10).

Figure 8

Figure 7. Radial profiles of (a) radial/axial $u'_{rz}$, (b) radial $u'_{rr}$, (c) azimuthal $u'_{tt}$ and (d) axial $u'_{zz}$ Reynolds stresses, for thixotropic flows and Newtonian reference cases. Lines indicates results from DNS computations of thixotropic and Newtonian models and circles ($\boldsymbol{\circ }$) indicate results from the analytic closures (4.17) and (4.10).

Figure 9

Figure 8. Mean radial profiles of (a–b) axial velocity $U_z$ and for thixotropic flows and Newtonian reference cases. Lines indicates results from DNS computations of thixotropic and Newtonian models and circles ($\boldsymbol{\circ }$)indicate results from closures (4.17) and (4.10).

Figure 10

Figure 9. Modal energy spectrum $E(k)$ as a function of the wavenumber $k$ for thixotropic flows and Newtonian reference cases.

Figure 11

Figure 10. Radial profiles of (a–b) mean velocity and (c–f) Reynolds stresses for turbulent pipe flow of (solids lines) thixotropic fluids and (dotted lines) Newtonian fluids with Reynolds number matching the thixotropic cases. The profiles for thixotropic fluids are generated directly from DNS computations and the profiles for Newtonian fluids at matching $Re$ are interpolated from profiles at fixed $Re$.

Figure 12

Figure 11. Comparison of structural parameter $\lambda (t;\textbf{X},t_0)$ along representative particle trajectories at $r\sim 0.4$ (near the pipe walls) for thixotropic flows with (a) $\Lambda =10^{2}$, (b) $\Lambda =1$ and (c) $\Lambda =10^{-2}$, from () DNS results and () solution of the Lagrangian equation (4.2).

Figure 13

Figure 12. (a) Comparison of structural parameter $\lambda (t;\textbf{X},t_0)$ along representative particle trajectories at $r\sim 0.4$ (near the pipe walls) for thixotropic flows with $\Lambda =10^{2}$, from () DNS results and () the analytic closure (4.10). (b) Comparison of conditional p.d.f. of structural parameter $p_\lambda (\lambda |r)$ along typical particle trajectories for thixotropic flows with $\Lambda =10^{2}$, from (solid lines) DNS results and (dotted lines) the analytic closure (4.10).

Figure 14

Figure 13. (a) Comparison of structural parameter $\lambda (t;\textbf{X},t_0)$ along representative particle trajectories at $r\sim 0.4$ (near the pipe walls) for thixotropic flows with $\Lambda =10^{-2}$, from () DNS results and () the analytic closure (4.17). (b) Comparison of conditional p.d.f. of structural parameter $p_\lambda (\lambda |r)$ along typical particle trajectories for thixotropic flows with $\Lambda =10^{-2}$, from (solid lines) DNS results with (solid vertical line) its mean value, and (dotted line) the analytic closure (4.17).

Figure 15

Figure 14. (a) Comparison of Lagrangian autocorrelation functions $R_{xx}$ for radial velocity fluctuation $x=v_r'$, radial position $x=r'$ and shear rate $x=\dot \gamma '$ for thixotropic flows with $\Lambda =1$, from (solid lines) DNS results and (dotted lines) the stochastic model (5.17). (b) Radial dispersivity $D_r(r)$ from the DNS computations of the case $\Lambda =1$.

Figure 16

Figure 15. (a) Comparison of mean square displacement $\langle (r-r_0)^2\rangle$ along typical particle trajectories for thixotropic flows with $\Lambda =1$, from (solid lines) DNS results and (dotted lines) the stochastic model (5.17). (b) Conditional p.d.f. of shear rate at various radial locations $p_{\dot \gamma |r}(\dot \gamma |r)$ from the DNS computations of the case $\Lambda =1$. Inset: distribution of conditionally averaged shear rate $\langle \dot \gamma |r\rangle$ from the DNS computations of $\Lambda =1$.

Figure 17

Figure 16. (a) Comparison of structural parameter $\lambda (t;\textbf{X},t_0)$ along representative particle trajectories at $r\sim 0.4$ (near the pipe walls) for thixotropic flows with $\Lambda =1$, from () DNS results and () solution of Lagrangian equation (4.2) with $\langle \dot \gamma |r(t)\rangle$. (b) Comparison of conditional p.d.f. of structural parameter $p_\lambda (\lambda |r)$ along typical particle trajectories for thixotropic flows with $\Lambda =1$, from (solid lines) DNS results and (dotted lines) the stochastic model (5.17).

Figure 18

Figure 17. (a) Comparison of Lagrangian autocorrelation functions for structural parameter $R_{\lambda \lambda }$ for thixotropic flows with $\Lambda =1$, from (solid lines) DNS results and (dotted lines) the stochastic model (5.17). (b) Comparison of conditionally averaged structural parameter $\langle \lambda |r\rangle$ for thixotropic flows with $\Lambda =1$, from (solid lines) DNS results, () the stochastic model (5.17) and () the stochastic model (5.17) excluding diffusivity $1/Pe$.

Figure 19

Figure 18. Mean velocity radial profiles (a–b) and Reynolds stresses (c–f) for thixotropic flows and Newtonian reference cases. The plots are from (solid lines) DNS results, () the effective viscosity model based on the conditionally averaged structural parameter $\langle \lambda | r\rangle$ and () the stochastic model (5.17).