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Computing sessile droplet shapes on arbitrary surfaces with a new pairwise-force smoothed particle hydrodynamics model

Published online by Cambridge University Press:  18 September 2025

Riley M. Whebell*
Affiliation:
School of Mathematical Sciences, Queensland University of Technology, Brisbane, QLD 4000, Australia
Timothy J. Moroney
Affiliation:
School of Mathematical Sciences, Queensland University of Technology, Brisbane, QLD 4000, Australia
Ian W. Turner
Affiliation:
School of Mathematical Sciences, Queensland University of Technology, Brisbane, QLD 4000, Australia
Ravindra Pethiyagoda
Affiliation:
School of Information and Physical Sciences, University of Newcastle, Callaghan , NSW 2308, Australia
Scott W. McCue
Affiliation:
School of Mathematical Sciences, Queensland University of Technology, Brisbane, QLD 4000, Australia
*
Corresponding author: Riley M. Whebell, whebell2@qut.edu.au

Abstract

The study of the shape of droplets on surfaces is an important problem in the physics of fluids and has applications in multiple industries, from agrichemical spraying to microfluidic devices. Motivated by these real-world applications, computational predictions for droplet shapes on complex substrates – rough and chemically heterogeneous surfaces – are desired. Grid-based discretisations in axisymmetric coordinates form the basis of well-established numerical solution methods in this area, but when the problem is not axisymmetric, the shape of the contact line and the distribution of the contact angle around it are unknown. Recently, particle methods, such as pairwise-force smoothed particle hydrodynamics (PF-SPH), have been used to conveniently forego explicit enforcement of the contact angle. The pairwise-force model, however, is far from mature, and there is no consensus in the literature on the choice of pairwise-force profile. We propose a new pair of polynomial force profiles with a simple motivation and validate the PF-SPH model in both static and dynamic tests. We demonstrate its capabilities by computing droplet shapes on a physically structured surface, a surface with a hydrophilic stripe and a virtual wheat leaf with both micro-scale roughness and variable wettability. We anticipate that this model can be extended to dynamic scenarios, such as droplet spreading or impaction, in the future.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. A side view of a three-dimensional particle simulation in which a droplet of fluid particles (blue) is about to impact solid boundary particles (grey). Insets show closeups of each type of particle. Fluid particles are advected with the flow and thus disorganised, while solid particles are fixed on a cubic lattice. The particles are rendered as spheres of volume $m_j / \rho _j$, but we note that this is for visualisation only: in the SPH scheme, they are better understood as interpolation nodes.

Figure 1

Figure 2. Distance-dependent pairwise-force profiles $f_{\textit{ff}}$ and $f_{\textit{fs}}$ over the kernel support, $\tau \in [0,1]$ or $\|\boldsymbol{x}_{\textit{ij}}\| / \Delta x \in [0,\kappa ]$. Positive values indicate repulsion and negative values indicate attraction. Note that we have plotted the force profiles with respect to the particle width $\Delta x$ rather than the dimensionless $\tau$, to highlight the physically motivated choice of zero crossing discussed in § 4.4.

Figure 2

Figure 3. Virial pressure calculated using (3.2) at different radii $r$, given here in units of the kernel support radius $H$. The actual radius of this spherical droplet is $1\, \textrm{mm}$, approximately $8.5H$. The calculated virial pressure diverges for $r \gtrsim 6.5H$ due to the neighbourhood deficiency of the particles near the free surface. A red line shows the region over which we average $P(r)$.

Figure 3

Table 1. Fluid properties in Laplace pressure simulations.

Figure 4

Figure 4. Laplace pressure validation using calculated virial pressures of spherical droplets. For different values of the cohesive force strength $s_{\textit{ff}}$, the pressure follows $P \propto 2 / R$, where $R$ is the radius of the droplet. Markers show measurements from simulations, and black lines show linear fits. Error bars show standard deviations of the virial pressure across the virial radii $r \in [R-3H, R-2H]$. The slope of each line gives the surface tension $\sigma$ for the corresponding $s_{\textit{ff}}$.

Figure 5

Figure 5. Calibrating the cohesive force strength $s_{\textit{ff}}$ to measured surface tension in two different tests. Circles show surface tensions calculated from the Laplace pressure $P = 2\sigma /R$ (see figure 4). Squares show surface tensions calculated from ellipsoidal droplet oscillations (e.g. figure 6). The fitted line shows a simple linear relationship between $s_{\textit{ff}}$ and the surface tension.

Figure 6

Table 2. Fluid properties in oscillating droplet simulations.

Figure 7

Figure 6. The oscillating diameters of an inviscid, axis-aligned ellipsoidal droplet over 30 ms, for $s_{\textit{ff}} = 0.00156$. Material properties are given in table 2.

Figure 8

Figure 7. The power spectrum of the oscillating droplet’s diameters (see figure 6), with a peak at 138 Hz, which gives $\sigma = 47 \,{\textrm{mN m}}^{-1}$ when $s_{\textit{ff}} = 0.00156$ from equation (3.4).

Figure 9

Figure 8. Schematic of the transformation from the cylindrical polar world coordinates to the local polar coordinates of a surface segment.

Figure 10

Figure 9. An example of a Y–L profile (a solution to the system (3.8)) fitted to an SPH droplet. Isosurface vertices are shown in cylindrical coordinates about the centre of the top of droplet. The solid line shows the profile of an axisymmetric droplet satisfying the Y–L equation, fit to the isosurface vertices with the contact angle as a free parameter. Dashed and dot-dashed lines show the extent of contact angles satisfying the fitting tolerance.

Figure 11

Figure 10. Contact angles, measured by fitting Y–L profiles to sessile droplet density isosurfaces, are plotted against the ratio of pairwise-force strengths, $s_{\textit{fs}}/s_{\textit{ff}}$, and grouped by surface tension. A droplet is excluded if the volume enclosed by the density isosurface differs from the actual droplet’s volume by more than 10 %. Inset: the curves without error bars, for clarity.

Figure 12

Figure 11. Contact angles, measured by fitting Y–L profiles to sessile droplet density isosurfaces, are plotted against the ratio of pairwise-force strengths, $s_{\textit{fs}}/s_{\textit{ff}}$, and grouped by volume. A droplet is excluded if the volume enclosed by the density isosurface differs from the actual droplet’s volume by more than 10 %.

Figure 13

Figure 12. A top-down view of the pillared substrate used for the simulation in figure 13. The square pillars (shown in light grey) are $150\, \unicode{x03BC} \textrm{m}$ tall, $120 \, \unicode{x03BC} \textrm{m}$ wide and located at regular intervals of $240\, \unicode{x03BC} \textrm{m}$ across the substrate (dark grey).

Figure 14

Table 3. Fluid properties in pillared substrate simulation in figure 13.

Figure 15

Figure 13. A comparison of nearly identical simulations of a droplet settling on the physically patterned surface of square pillars depicted in figure 12. The addition of a small impact velocity changes the wetting behaviour significantly (note that these are side views of three-dimensional simulations). (a) After 10 ms of zero gravity, then 30 ms under 1 g, this droplet has settled, suspended atop the pillars, (b) 30 ms after a 0.1 m s–1 impact, this droplet has infiltrated the pillars.

Figure 16

Table 4. Fluid properties in patterned substrate simulation in figure 14.

Figure 17

Figure 14. A droplet settles on a flat hydrophobic surface ($\theta _{\textit{CA}} \approx 155^\circ$) with a hydrophilic stripe ($\theta _{\textit{CA}} \approx 45^\circ$). (a) isometric view. (b) the contact angle is plotted around the contact line, showing a transition from one equilibrium contact angle to another. (c) side views of the droplet, showing the significant difference in apparent contact angles on the different surface types. Surface representations of the droplet are obtained from the density isosurface; (3.6).

Figure 18

Table 5. Fluid properties in wheat leaf simulation in figure 15.

Figure 19

Figure 15. A PF-SPH simulation of a $0.27\,\unicode{x03BC} \textrm{L}$ water droplet settled on the surface of a wheat leaf after $12\,{\textrm{ms}}$. The droplet’s liquid–gas interface is rendered by polygonising an isosurface of the density field, $\langle \rho (\boldsymbol{x})\rangle = \rho _0 / 2$. The leaf surface is rendered similarly, using only boundary particles, and coloured by height for clarity. A hair on the leaf surface is visible under the translucent droplet.

Figure 20

Figure 16. The contact line of the droplet on a wheat leaf depicted in figure 15, visualised by computing the set of points on the density isosurface that are $2\Delta x$ from the surface.