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Critical issues in conducting constant strain rate nanoindentation tests at higher strain rates

Published online by Cambridge University Press:  14 October 2019

Benoit Merle*
Affiliation:
Materials Science & Engineering, Institute I, Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU), Erlangen D-91058, Germany; and Department of Materials Science & Engineering, Texas A&M University, College Station, Texas 77843, USA
Wesley H. Higgins
Affiliation:
Department of Materials Science & Engineering, Texas A&M University, College Station, Texas 77843, USA
George M. Pharr
Affiliation:
Department of Materials Science & Engineering, Texas A&M University, College Station, Texas 77843, USA
*
a)Address all correspondence to this author. e-mail: benoit.merle@fau.de

Abstract

Constant strain rate nanoindentation is a popular technique for probing the local mechanical properties of materials but is usually restricted to strain rates ≤0.1 s−1. Faster indentation potentially results in an overestimation of the hardness because of the plasticity error associated with the continuous stiffness measurement (CSM) method. This can have significant consequences in some applications, such as the measurement of strain rate sensitivity. The experimental strain rate range can be extended by increasing the harmonic frequency of the CSM oscillation. However, with commercial instruments, this is achievable only by identifying higher CSM frequencies at which the testing system is dynamically well behaved. Using these principles, a commercial system operated at the unusually high harmonic frequency of 1570 Hz was successfully used to characterize of the strain rate sensitivity of a Zn22Al superplastic alloy at strain rates up to 1 s−1, i.e., an order of magnitude higher than with standard methods.

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Article
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
Copyright © Materials Research Society 2019
Figure 0

Figure 1: Apparent Young’s modulus and hardness of a coarse-grained aluminum sample from standard CSM tests evaluated by the Oliver–Pharr method in the depth interval 2000–3000 nm. The measurements were performed with a KLA InForce1000/iMicro system using the standard harmonic parameters f = 110 Hz and ΔhRMS = 2 nm.

Figure 1

Figure 2: Prediction of when strain rates will be unaffected by plasticity error at a typical depth of h = 2000 nm. The data are plotted as a function of the elastic-to-plastic ratio, E/H, based on the semi-empirical Eq. (6) and an assumed error in stiffness of no more than 5%. The red and green curves correspond to the commercial indentation platforms used for this study. The assessment was made under the assumption that the default harmonic parameters of the machines are used. Higher strain rates might be achievable with optimized parameters.

Figure 2

Figure 3: Error in stiffness due to the imperfect correction for resonant and machine-related effects: (a) Full calibration, which was measured by sweeping the harmonic frequency while in contact with a Zn22Al sample and maintaining a constant stiffness. (b) Close-up of a stiffness-independent “sweet spot” at 1570 Hz, which is specific to the testing system and actuator head used for these measurements (InForce50).

Figure 3

Figure 4: CSR measurements on fused silica at the harmonic frequencies of 1570 Hz (sweet spot) and 110 Hz (reference): (a) Young’s modulus (b) ratio between contact stiffness squared and load. All other parameters were kept to the standard values of the iMicro. At least 17 tests were performed at each frequency.

Figure 4

Figure 5: Nanoindentation strain rate jump testing for Zn22Al samples with different mean grain sizes: (a) Measured strain rate sensitivity m as a function of the applied strain rate. (b) Corresponding evolution of the hardness. (c) Typical strain rate jump test, performed at $\dot{\varepsilon } \approx 1\;{{\rm{s}}^{ - 1}}$. Testing was performed with an InForce50 actuator at a harmonic frequency of 1570 Hz.

Figure 5

TABLE I: Dynamic properties of the measurement heads used in combination with the G200 and iMicro nanoindentation platforms at Texas A&M University and Friedrich-Alexander-University Erlangen-Nürnberg (FAU).

Figure 6

Figure 6: Experimental observation of cyclic plastic yield during indentation on coarse-grained aluminum with an iMicro/InForce1000 nanoindenter. The harmonic frequency was set to 10 Hz and the experimental data were recorded at 100 kHz acquisition rate. The red regions on the curves are periods in the oscillation cycle when the yield stress is exceeded and the material deforms plastically.

Figure 7

Figure 7: Stiffness underestimation by the CSM lock-in amplifier because of the plasticity issue. The measurements were performed on materials with different E/H ratios at approximately 2000 nm depth, running a Nanoindenter G200 at two different harmonic frequencies (and ${{\dot{P}} \over {2P}} = 0.025\;{{\rm{s}}^{ - 1}}$, ΔhRMS = 2 nm). The dashed lines correspond to the semi-empirical model in Eq. (6).

Figure 8

Figure 8: Effect of the lock-in time constant on the stiffness measurement during dynamic indentation of a 1 µm SiO2 film on Si at unusually high strain rate (G200 nanoindenter, ${{\dot{P}} / {2P}} = 0.1\;{{\rm{s}}^{ - 1}}$, Δf = 40 Hz and ΔhRMS = 2 nm): (a) Stiffness measurements showing oscillations for large time constants. (b) Corresponding harmonic displacement data evidencing an oscillation of the harmonic amplitude caused either by a change in mechanical properties from the film to the substrate and/or by the feedback loop not being optimized for the high penetration rate.