Hostname: page-component-76d6cb85b7-lrvh5 Total loading time: 0 Render date: 2026-07-22T20:10:57.571Z Has data issue: false hasContentIssue false

Tuneable rheology of suspensions of self-aligning particles

Published online by Cambridge University Press:  05 June 2026

Neeraj Sinai Borker
Affiliation:
Sibley School of Mechanical and Aerospace Engineering, Cornell University, Ithaca, NY 14853, USA
Abraham D. Stroock
Affiliation:
Smith School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, NY 14853, USA
Donald L. Koch*
Affiliation:
Smith School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, NY 14853, USA
*
Corresponding author: Donald L. Koch, dlk15@cornell.edu

Abstract

The shear rheology of suspensions is important in material manufacturing, biophysics and environmental processes. Particle geometry impacts rheology in a manner that depends on the particles’ individual rotational dynamics and interparticle interactions. In this work, we investigate the rheology of a suspension of self-aligning particles (SAPs), a class of rigid particles that, in a low Reynolds number simple shear flow, remain permanently aligned near the fluid lamellae without application of external torques. We focus on ring-shaped SAPs, which are robust against secondary effects such as perturbations to the shear flow, interparticle interactions and weak Brownian motion (Borker et al. 2024 Phys. Rev. Fluids 9, 043301). Using dynamic simulations under a slender-body theory framework, we demonstrate that SAP suspensions generate specific viscosities an order of magnitude smaller than those generated by tumbling particles of the same aspect ratio. As a result, SAP suspensions make only modest alterations to the suspension viscosity even at $O(1)$ values of the number density $\bar {n}$ non-dimensionalized by the in-plane radial extent of the ring. This reduction in the shear stress arises from persistent alignment, which suppresses the short tumbling events that dominate the rheology of conventional high-aspect ratio particles. Our results indicate a distinct hydrodynamic mechanism governing shear stresses in SAPs, including a regime near a critical aspect ratio that is dominated by dipoles per unit circumference and has no analogue in tumbling-particle suspensions. As a consequence, ring-shaped SAPs with different cross-sectional shapes impart shear stress of comparable magnitude at a given aspect ratio. In contrast to their weak contribution to shear stresses, SAP suspensions generate comparatively large normal stress differences due to the intrinsic asymmetry of their equilibrium orientation. This fundamentally differs from tumbling-particle suspensions which need collisions to generate normal stresses. Therefore, normal stresses in SAP suspensions scale linearly with $\bar {n}$ and are significantly larger than the $O(\bar {n}^2)$ normal stresses observed in tumbling-particle suspensions. Consequently, SAP suspensions exhibit non-Newtonian behaviour at lower volume fractions and may exhibit the Weissenberg effect at moderate number densities. Our findings highlight that SAPs offer access to rheological properties that are challenging to replicate in suspensions of conventional rigid particles. Overall, these findings offer new insight into tuning the bulk rheology of particle suspensions by controlling the orientational dynamics of individual particles.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. (a) Schematic depicting the coordinate system; a T-ring that can self-align at aspect ratios greater than or equal to $A^*=26$, rotating slower than an equivalent tumbler (ET) for $A\lt A^*$. The orientation vector $\boldsymbol{p}$ and the vector denoting the centreline $\boldsymbol{r}_{\!c}$ is also shown. (b) Schematic of a SAP in its equilibrium orientation, $\boldsymbol{p}_S$, where the plane of the ring makes an angle $\delta$ with the flow–vorticity plane. Equivalently the orientation vector $\boldsymbol{p}$ makes an angle $\delta$ with the gradient direction. The unstable orientation of an SAP, denoted by $\boldsymbol{p}_U$, is also shown.

Figure 1

Figure 2. Comparision of the time period for Tori (o) and tumbling T-rings ($\square$) with $A\lt A^*$ and the magnitude of the equilibrium angle $\delta$ for SAPs ($\square$), i.e. T-rings with $A\geqslant A^*$. The time period of rotation for SAPs is infinite as they remain permanently aligned at their equilibrium orientation.

Figure 2

Table 1. Scaling for the time-period of rotation ($\sim 2\pi /\delta _T$), for tumbling T-rings or tori, and the alignment angle $\delta$, for self-aligning T-rings.

Figure 3

Figure 3. Particle shear stresses in SAP suspensions. (a) Particle shear stress $n\langle S_{\textit{Hyd}}\rangle _J$ as a function of the aspect ratio $A$ for T-rings ($\square$) and ETs (o) calculated using orientation distributions obtained from PI simulations (symbols) and Leal and Hinch’s theory for weak Brownian motion (solid line). (b) The contribution from the dipole per unit length, $\xi _1 + \xi _2$, (dashed line) and the force per unit length (solid line) for T-rings (thick lines) and a torus (thin lines).

Figure 4

Table 2. Scaling for the particle shear stress of isolated particles, $n\langle {S}_{\textit{Hyd}}\rangle _J$, for T-rings or tori, correct to $O(n)$.

Figure 5

Figure 4. Particle shear stresses in suspensions of rings of various cross-sectional shapes at different aspect ratios obtained from boundary-element-method simulations described in Borker et al. (2018).

Figure 6

Figure 5. The first $\langle N_1\rangle _J$ ($\square$) and second $\langle N_2\rangle _J$ ($\bigtriangleup$) normal stress difference as a function of the aspect ratio $A$ for T-ring shaped SAPs. Lines are the theoretical fit to the data described by the equations.

Figure 7

Figure 6. The first normal stress difference $\langle N_1\rangle _J$ as a function of $A$ for SAPs of various cross-sections obtained from boundary-element-method simulations described in Borker et al. (2018). The second normal stress difference was found to approximately follow the relationship $\langle N_2\rangle _J = -0.22 \langle N_1\rangle _J$.

Figure 8

Figure 7. Shear rate dependence of rheology of SAP suspensions. Variation of (a) $\langle S_{\textit{Hyd}}\rangle _B$, (b) the tumbling frequency of particles, (c) $\langle N_{1}\rangle _B$ and (d) $\langle N_{2}\rangle _B$ with the Péclet number $ \textit{Pe}=\gamma /D_r$. Error bars on the graphs were smaller than the size of the symbol.

Figure 9

Figure 8. Renormalization of PI trajectories for SAPs at large cross-streamline separations. (a) The time evolution of the flow component of the orientation vector of a SAP relative to its equilibrium value for the original calculation, $({p}_1-{p}_{S,1})/\delta$ (dashed line) and the renormalized calculation, $({p}_1-{p}_{S,1} - {\Delta p}_1 )/\delta$. Time evolution of the 12 components of the stresslet tensor, (b) $\boldsymbol{S}_{p}$ and (c) $\boldsymbol{S}_f$. The cross-streamline separation of the particles was $(\Delta r_{0,2},\Delta r_{0,3}) = (6.16, 1.09)$.

Figure 10

Figure 9. Trajectories of SAPs due to PIs with another SAP that have some of the largest contributions to the particle stresses. (a) Relative separation of the two SAPs in the flow and gradient directions. (b) Change in the particle’s orientation vector projected in the flow–vorticity plane. The change in (c) $S_{p,12}$ and (d) $S_{f,12}$ as a function of the separation between the centre of masses of the two SAPs in the flow direction. The symbol o in the graphs represents the point of minimum separation of the particles’s centre of mass in the flow direction. Different lines indicate three different initial cross-streamline separations.

Figure 11

Figure 10. Contributions to the shear stress from PI. Variation of (a) $\langle {S}_p\rangle$, the contribution driven by changes in orientation from the isolated particle trajectory (for tumblers) or the equilibrium orientation (for SAPs); (b) $\langle {S}_f\rangle$, the contribution from pairwise HIs; and (c)$\langle {S}_{\textit{con}}\rangle$, the contribution from mechanical contacts; with the aspect ratio, $A$. Lines represent SBT scaling with aspect ratio summarized in table 3.

Figure 12

Figure 11. Trajectories of $A=40$ SAPs due to PIs with $A=40$ torus that have some of the largest contributions to the particle stresses. (a) Separation of the ET relative to the SAP in the flow and gradient directions. (b) Change in the orientation vector of the SAP projected in the flow–gradient plane. The change in (c) $S_{p,12}$ and (d) $S_{f,12}$ as a function of the relative separation of the ET from the SAP in the flow direction.

Figure 13

Figure 12. Properties for SAP–ET mixtures. (a) Specific viscosity and (b) flow-alignment parameter of a mixture of $A=40$ SAPs and ETs as a function of the non-dimensional number density, $n$, at different particle fractions of ETs, $\chi$. The shaded area corresponds to 95 % interval confidence intervals.

Figure 14

Figure 13. Shear stress from MI simulations. (a) Transient evolution of the specific viscosity in a suspension of SAPs and ETs, with particles initially oriented isotropically. The specific viscosity of SAP suspensions decreases rapidly as the particles align with their equilibrium orientation. (b) Specific viscosity as a function of the non-dimensional number density $n$ for SAPs, ETs and discs. For SAPs, the specific viscosity is obtained from isolated particle calculations using (2.2), and from PI and MI simulations. For ETs, results from PI and MI simulation are presented. For discs, only the isolated particle values are included and calculated using (2.2). The errorbars and shaded regions represent 95 % confidence intervals.

Figure 15

Figure 14. Contributions to the normal stresses from interparticle interactions. (a) The PI contributions to the first ($\langle N_1\rangle$) and (b) second ($\langle N_2\rangle$) normal stress difference as a function of the particle aspect ratio for T-rings ($\square$) and tori (o). The solid line represents extrapolation of the scaling fit for tori from Borker & Koch (2023). (c) The first ($N_{1}$) and (d) second ($N_{2}$) normal stress difference for a suspension of $A=40$ SAP (–) and ET (:) using PI simulations (lines) and using MI simulations (symbols). Shaded regions and error bars are 95 % confidence intervals from the corresponding simulation values.

Figure 16

Figure 15. (a) Ratio of the first normal stress difference to the shear stress, and (b) ratio of the second to the first normal stress difference, as functions of particle volume fraction for suspensions of SAPs, tori, fibres, discs, and spheres. For SAPs, data are shown from MIs () and PIs (). The dashed (–) and dotted (:) lines are extrapolations of the PI results for $A=40$ SAPs and tori (Borker & Koch 2023), respectively, with the shaded regions representing 95 % confidence intervals. Other datasets include: $A=40$ tori (Borker & Koch 2023), $A=18, 33$ fibres (Bounoua et al.2016), $A=17, 32$ fibres (Snook et al.2014), $A=50$ fibres (Petrich et al.2000), $A=5$ discs (Bertevas et al.2010) and spheres ($\diamond$ = Singh & Nott (2003)). The data for spheres represents $-\alpha _1$ in (a) and $N_2/N_1$ in (b) for ease of visual representation. Additional experimental data extending beyond the plotted range can be found in the respective references.

Figure 17

Figure 16. Weissenberg effect in SAP suspensions. (a) The meniscus height of SAP suspensions relative to the height far away from the rod, $h$, as a function of the radial distance from the rod surface for T-ring shaped SAPs of different aspect ratios (solid lines) and $A=40$ tori. Here, $\mu_{\kern-1pt f} =2$ Pa s, $\varOmega = 100$$\textrm {s}^{-1}$, $\rho =1260$ kg $\textrm {m}^{-3}$, $n=0.2$ and $\textit{Pe}\gg \delta ^{-3}$. Here SAPs with $A=28, 102$ only include the isolated particle contributions described in figure 5(a). Here SAP and ET with $A=40$ additionally included the PI contributions and the shaded region represents 95 % confidence interval. (b) Variation of the height of the suspension surface at the rod, $h_0$, in millimetres as a function of the aspect ratio, $A$, and non-dimensional number density $n$.

Figure 18

Table 3. Particle shear stress from PIs, $n\langle {S}_{\textit{Hyd}}\rangle _J$, for T-rings or tori, correct to $O(n)$. The value of $\epsilon _S$ for torus is $1/\log (8A-8)$.

Figure 19

Table 4. Tumbling periods of different rings as a function of their aspect ratio obtained from experiments of Di Giusto et al. (2025) and predictions of BEM simulations (Borker et al.2018, 2024). The cross-sectional shapes and their code-names are presented in Figure 1(e) and described table 1 of Di Giusto et al. (2025).

Figure 20

Figure 17. Slender-body-theory comparison with BEM. (a) Force per unit length, $\boldsymbol{f}_{\textit{SSF}}=(f_1,f_2,f_3)$, as a function of centreline position calculated using SBT (thin line) and BEM (thick line) when $\boldsymbol{p=p}_S$ (equilibrium orientation). Geometric coefficients (b) $\xi _1$ and $\xi _3$; and (c) $(\xi _1+\xi _2)$,which is $O(A^{-2})$, obtained from slender-body-theory (solid-lines) and BEM simulations (symbols) for a T-ring. All SBT values are within $\pm 5$ % of the corresponding BEM values for $10\leqslant A$.

Figure 21

Figure 18. Schematic describing the approximation of the minimum separation between two T-rings as the minimum separation between two tori of centreline radius, $1-1.2/A$ and cross-sectional radius, $a_S=1.06/A$. The minimum separation is the minimum distance between the tori obtained using the algorithm described in Borker & Koch (2023).

Figure 22

Figure 19. Translational hydrodynamic diffusivity in the (a) gradient ($D_{22}$) and (b) vorticity ($D_{33}$) directions as a function of the particle aspect ratio $A$ for tori, tumbling T-rings and SAPs.