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Mixing of inelastic non-Newtonian fluids with inlet swirl

Published online by Cambridge University Press:  24 October 2024

Dhananjay Kumar
Affiliation:
Microfluidics and Microscale Transport Processes Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Guwahati, Guwahati 781039, Assam, India
Pranab Kumar Mondal*
Affiliation:
Microfluidics and Microscale Transport Processes Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Guwahati, Guwahati 781039, Assam, India School of Agro and Rural Technology, Indian Institute of Technology Guwahati, Guwahati 781039, India
*
Email address for correspondence: pranabm@iitg.ac.in, mail2pranab@gmail.com

Abstract

In the present work, the tangential (swirl) velocity component is superimposed at the intake of a narrow fluidic cylindrical pipe to achieve the desired mixing of inelastic non-Newtonian fluids/solutes at the outlet. We discuss an analytical method for obtaining the swirl velocity profile, considering the nonlinear viscous effects for both shear-thinning and shear-thickening fluids, represented by the power-law model. We numerically solve the species transport equation, coupled with the analytically derived swirl velocity, using our in-house developed code for the concentration distribution in the flow field. The results show that the inlet swirl and an increase in the shear-thinning fluid property improve advection-dominated mixing. Additionally, higher Reynolds numbers significantly enhance advection's dominance, as more rotation leads to the generation of vortices, resulting in an engulfment flow (chaotic convection) based mixing. We demonstrate that considering the increase in the shear-thinning fluid property with swirl intake reduces the amount of mixing time required in the convective regime.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Figure 1. Schematic diagram describing the flow of non-Newtonian fluids with initial concentrations 1 and 0 in the upper and lower domains at the inlet of a pipe. A swirl motion consistent with the Rankine vortex is imposed at the pipe inlet. The coordinate system ($r - \theta - z$) is attached at the centre of the pipe inlet.

Figure 1

Figure 2. Validation of present analytical swirl velocity profile (a) with Yao & Fang (2012) at Re = 10 and 100 for Newtonian fluid $(n = 1.0)$ and (b) with the three-dimensional numerical simulation (ANSYS) results for non-Newtonian fluid at power-law index, $n = 0.8,\;1.0,\;1.2$. The other parameters considered for validation are Re = 100, axial location, z = 1 and transition radius, ${r_t} = 0.9$. Panel (c) represents the validation of existing experimental results of the axial velocity profile and present numerical model at Re = 26 with limiting case for a Newtonian fluid, n = 1.

Figure 2

Table 1. The first ten eigenvalues for the generalized Whittaker function having values of power-law index, n = 0.8, 1.0 and 1.2.

Figure 3

Figure 3. Plot showing the analytical swirl velocity profiles for different values of power-law index $n = 0.8,\;1.0,\;1.2$ and at an axial location z = 1. (a) Variation with pipe radius for two different values of transition radii (${r_t}$) of 0.7 and 0.9. (b)Variation of maximum swirl velocity with Reynolds number (1 to 100) with transition radius ${r_t} = 0.7$. (c) Axial variation of maximum swirl velocity for Re = 100, ${r_t} = 0.7$. (d) Plots depicting the axial variation of swirl intensity for n = 0.8 and 1.2, considering other parameters as ${r_t} = 0.7$, 0.9 and Re = 100. (e) Qualitative prediction of swirl velocity decay, as shown by the path lines obtained from numerical (ANSYS Fluent) solutions at axial planes (z = 20 and 35) for n = 0.8 and 1.2, while the other parameters considered are Re = 100, ${r_t} = 0.7$ and 0.9.

Figure 4

Figure 4. (a) Plot showing the GCI for three different grid refinements, defined with a dummy variable for $\varDelta = {1.2^0},\;{1.2^1},\;{1.2^2}$. (b) The mixing efficiency at the pipe outlet is plotted for three distinct grid refinements in all directions as considered for GCI analysis. The other parameters considered for these plots (a,b) are Reynolds number (Re = 100), transition radius (${r_t} = 0.9$), Péclet number (Pe = 2600) and power-law index (n = 0.8). (c) Typical grid structure and distribution are shown for the fluidic configuration considered here with an axial distance of 120 times the radius (z = 120R).

Figure 5

Figure 5. The plot of mixing efficiency along the axial direction: (a) with change in value of the power-law index (n = 0.8, 1.0, 1.2), where the other parameters considered for the plot are Re = 100, Pe = 2600 and ${r_t} = 0.7$; and (b) at two different transition radii (${r_t} = 0.7$, 0.9) for shear-thinning (n = 0.8) and shear-thickening fluids (n = 1.2), where the other parameters considered for the plot are Re = 100, Pe = 2600.

Figure 6

Figure 6. The plot shows qualitative aspect of mixing efficiency using concentration contour with change in the power-law index (n = 0.6, 0.8, 1.0, 1.2, and 1.4) at two different axial locations, z = 30 and 120. The indicated concentration contours are used to show the qualitative aspect of advective mixing for a shear-thinning fluid at n = 0.6 compared with diffusive mixing for a shear-thickening fluid at n = 1.4. It is based on the complete rotation of fluid at n = 0.6 compared with n = 1.4. The other parameters considered for this analysis are Re = 100, Pe = 2600 and ${r_t} = 0.7$.

Figure 7

Figure 7. (a) The plot shows mixing efficiency (left side) as a function of Reynolds number (1 to 100), as well as shear thinning and thickening (n = 0.8 and 1.2, respectively), in addition to Newtonian fluid (n = 1.0) at an axial location, z = 100. (b) The qualitative aspect of mixing efficiency (right side) using concentration contours with change in the same n at Re = 1, 10, 40, 80 and 100 is shown. On increasing the Reynolds number, advective mixing (regime II) is obtained at Re = 100 compared with diffusive (regime I) at Re = 1 and 10 based on complete rotation of fluid compared with only twist, respectively. The other parameters considered for this analysis are Pe = 2600 and ${r_t} = 0.7$.

Supplementary material: File

Kumar and Mondal supplementary movie 1

The movie shows the decay of swirl motion using ANSYS Fluent along the axial direction and approximated to zero at z =. 35. The parameters considered for this analysis are: Reynolds number, Re = 100, transition radius, rt=0.7 and power law index, n = 0.8.
Download Kumar and Mondal supplementary movie 1(File)
File 12.8 MB
Supplementary material: File

Kumar and Mondal supplementary movie 2

The movie shows the decay of swirl motion using ANSYS Fluent along the axial direction and approximated to zero at z =. 35. The parameters considered for this analysis are: Reynolds number, Re = 100, transition radius, rt=0.9 and power law index, n = 0.8.
Download Kumar and Mondal supplementary movie 2(File)
File 6.9 MB
Supplementary material: File

Kumar and Mondal supplementary movie 3

The movie shows the decay of swirl motion using ANSYS Fluent along the axial direction and approximated to zero at z =. 20. The parameters considered for this analysis are: Reynolds number, Re = 100, transition radius, rt=0.7 and power law index, n = 1.2.
Download Kumar and Mondal supplementary movie 3(File)
File 17.4 MB
Supplementary material: File

Kumar and Mondal supplementary movie 4

The movie shows the decay of swirl motion using ANSYS Fluent along the axial direction and approximated to zero at z =. 20. The parameters considered for this analysis are: Reynolds number, Re = 100, transition radius, rt=0.9 and power law index, n = 1.2.
Download Kumar and Mondal supplementary movie 4(File)
File 9.2 MB
Supplementary material: File

Kumar and Mondal supplementary movie 5

The movie shows the convective based mixing phenomena occurring along the axial direction with inlet swirl using in-house finite volume code. The parameters considered for this analysis are: Peclet number, Pe = 2600, Reynolds number, Re = 100, transition radius, rt=0.7 and power law index, n = 0.6 (shear thinning fluid).
Download Kumar and Mondal supplementary movie 5(File)
File 5.8 MB
Supplementary material: File

Kumar and Mondal supplementary movie 6

The movie shows the convective based mixing phenomena occurring along the axial direction with inlet swirl using in-house finite volume code. The parameters considered for this analysis are: Peclet number, Pe = 2600, Reynolds number, Re = 100, transition radius, rt=0.7 and power law index, n = 1.0 (Newtonian fluid).
Download Kumar and Mondal supplementary movie 6(File)
File 6.2 MB
Supplementary material: File

Kumar and Mondal supplementary movie 7

The movie shows the convective based mixing phenomena occurring along the axial direction with inlet swirl using in-house finite volume code. The parameters considered for this analysis are: Peclet number, Pe = 2600, Reynolds number, Re = 100, transition radius, rt=0.7 and power law index, n = 1.4 (shear thickening fluid).
Download Kumar and Mondal supplementary movie 7(File)
File 4.5 MB