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Explicit formulas for forced convection in a shrouded longitudinal-fin heat sink with clearance

Published online by Cambridge University Press:  01 August 2025

Toby L. Kirk*
Affiliation:
School of Mathematical Sciences, University of Southampton, Southampton SO17 1BJ, UK
Marc Hodes
Affiliation:
Department of Mechanical Engineering, Tufts University, Medford, MA 02155, USA
*
Corresponding author: Toby L. Kirk, t.l.kirk@soton.ac.uk

Abstract

We consider laminar forced convection in a shrouded longitudinal-fin heat sink (LFHS) with tip clearance, as described by the pioneering study of (Sparrow, Baliga & Patankar 1978 J. Heat Trans. 100). The base of the LFHS is isothermal but the fins, while thin, are not isothermal, i.e. the conjugate heat transfer problem is of interest. Whereas Sparrow et al. numerically solved the fully developed flow and thermal problems for a range of geometries and fin conductivities, we consider the physically realistic asymptotic limit where the fins are closely spaced, i.e. the spacing is small relative to their height and the clearance above them. The flow problem in this limit was considered by (Miyoshi et al. 2024, J. Fluid Mech. 991, A2), and we consider the corresponding thermal problem. Using matched asymptotic expansions, we find explicit solutions for the temperature field (in both the fluid and fins) and conjugate Nusselt numbers (local and average). The structure of the asymptotic solutions provides further insight into the results of Sparrow et al.: the flow is highest in the gap above the fins, hence heat transfer predominantly occurs close to the fin tips. The new formulas are compared with numerical solutions and are found to be accurate for practical LFHSs. Significantly, existing analytical results for ducts are for boundaries that are either wholly isothermal, wholly isoflux or with one of these conditions on each wall. Consequently, this study provides the first analytical results for conjugate Nusselt numbers for flow through ducts.

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Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Schematic cross-section of the periodic fin array (a) considered here and by Sparrow et al. (1978); and the dimensionless single period domain $\mathcal{D}$ (b).

Figure 1

Table 1. Typical parameter values possible in practical LFHSs. The $\varepsilon$ values are the minimum for different manufacturing methods as reported by Iyengar & Bar–Cohen (2007). We also used corresponding fin thicknesses $(t^*)$ therein to estimate $\Omega$. $Re$ ranges from experiments Reyes et al. (2011) (water), Sparrow & Kadle (1986) (air).

Figure 2

Figure 2. Asymptotic structure of the domain showing the gap, tip and fin regions, and the behaviour of the velocity and temperature expansions in each region (the region close to the base, $y=O(\varepsilon)$, is not considered here).

Figure 3

Figure 3. The asymptotic piece-wise composite solution (3.17)–(3.18) for the velocity field $w(x,y)$ in one period (a), compared with the numerical velocity $w_{{num}}$ (b), with the local relative error $|w(x,y) -w_{{num}}(x,y)|/|w_{{num}}|$ (c). Geometric parameters are $\varepsilon =0.15$ and $c=0.5$. The asymptotic solution consists of two composites: one valid for $y\geqslant 1$, and one for $y\lt 1$, and the separating line ($y=1$) is shown as a dashed blue line. The fins (at $0\leqslant y \leqslant 1$, $x=0,1$) and base are shown in black.

Figure 4

Figure 4. The asymptotic piece-wise composite solution (3.47)–(3.48) for the scaled temperature field $\phi (x,y)=T/\lambda$ in one period (a), compared with the numerical temperature (b), with the local relative error $|\phi (x,y) -\phi _{{num}}(x,y)|/|\phi _{{num}}|$ (c). Here, $\varepsilon =0.15$, $c=0.5$, and $\Omega =1$. See caption for figure 3.

Figure 5

Figure 5. The solution constant $\lambda$, comparing the asymptotic solutions for $\varepsilon \ll 1$ to the numerical solution. Dashed lines are using only the leading order (3.44) and solid lines are the full (two term) approximation (3.45). Shaded region shows the realistic range $0.015 \lt \varepsilon \lt 0.15$ of fin spacings applicable to manufacturable heat sinks (Iyengar & Bar-Cohen 2007). Inset in (a) shows a zoom in close to $\varepsilon = 0$.

Figure 6

Figure 6. Absolute error of the asymptotic approximations for the constant $\lambda$, compared with the numerical solution. The error is shown for two levels of approximation, $\lambda ^{(0)} = \lambda _0$ and $\lambda ^{(1)} = \lambda _0 + \varepsilon \lambda _1$. Values of $c$ and $\Omega$ are indicated.

Figure 7

Figure 7. The (magnitude of) local Nusselt number on the fin surface, ${Nu}_{\!{f}}(Y)$ as a function of the tip variable $Y = (y-1)/\varepsilon$, comparing asymptotic (given by 4.3) and numerical solutions. The values of $c,\varepsilon$ and $\Omega$ are indicated. Different solutions are only distinguishable in (b), (c).

Figure 8

Figure 8. The temperature along the fin $T_{\!{f}}(y)$ comparing the numerical solution (spectral collocation), and the asymptotic solution $T_{\!{f}} \sim \lambda _0 \tilde {\phi }_{\!{f}}$ in the fin region ($0 \leqslant y$ and $1-y \gg \varepsilon$), where $\tilde {\phi }_{\!{f}}$ is (3.23). The values of $c,\varepsilon$ and $\Omega$ are indicated.

Figure 9

Figure 9. The overall average Nusselt number $\overline {{Nu}}$, comparing the asymptotic solutions (4.10)–(4.11) for $\varepsilon \ll 1$ with the numerical solution. Values from Sparrow et al. (1978) are also shown, where available. Shaded region shows the realistic range $0.015 \lt \varepsilon \lt 0.15$ applicable to manufacturable heat sinks.

Figure 10

Figure 10. Relative error of approximation $\overline {{Nu}}^{(1)}$ (see (4.11)), compared with the numerical solution, i.e. contours of $|\overline {{Nu}}^{(1)}-\overline {{Nu}}_{{num}}|/\overline {{Nu}}_{{num}}$ for $\varepsilon \in [0.025,0.5]$, $c\in [0.025, 1]$. The marginal boundaries where the error is 0.05 and 0.15 (5 % and 15 %) are shown as black lines and labelled. The magenta line indicates a boundary, above which $\overline {{Nu}}^{(1)}$ is more accurate than $\overline {{Nu}}^{(0)}$.

Figure 11

Figure 11. Relative error of approximation $\overline {{Nu}}^{(0)}$ (4.10). See caption for figure 10.

Figure 12

Figure 12. Comparison of the composite solution for the (scaled) temperature in the fin, given by (C18), with the numerical solution.

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