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Transonic leading-edge stall flutter: modelling, simulations and experiments

Published online by Cambridge University Press:  08 April 2024

Gaetano M.D. Currao*
Affiliation:
Department of Aeronautics and Astronautics, National Cheng Kung University, Tainan City 701, Taiwan ROC
*
Email address for correspondence: currao@gs.ncku.edu.tw

Abstract

This work is a numerical and experimental study of a rectangular thin plate undergoing stall flutter at Mach 0.8. This constitutes one of the first studies of this kind where three-dimensionality is fully implemented in a numerical simulation including the test-section effects characterizing wind-tunnel experiments. In order to break down the fluid–structure interaction to its main driving phenomena, an aerodynamic model is proposed that is based on computationally inexpensive steady-state simulations. Two types of dynamic instability are observed in the numerical simulations; Flutter by mode coalescence is promoted at zero flow incidence, however, high bending precludes this from happening for higher values of angle of attack. Stall flutter is instead a nonlinear one-degree type of instability. Both of these instability mechanisms can be explained in terms of hysteretic behaviour of the pressure distribution, which becomes more pronounced at high angles of attack, when a large separation region is formed. Tests were conducted employing titanium alloy plates in order to survive the aerodynamic loads characterizing the wind-tunnel initial transient. However, due to wall interference, high bending was promoted so that the internal stress exceeded the yield values before flutter could be measured. Numerical simulations were in general agreement with the experiment in terms of both amplitude and oscillation frequency.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press.
Figure 0

Figure 1. Transonic wind tunnel at the Aerospace Science and Technology Research Center of NCKU (1 – isolation valve, 2 – $p_0$ housing valve, 3 – pressure pipe, 4 – stilling chamber, 5 – nozzle, 6 – test section, 7 – resistor flow Section, 8 – leak expansion section). (a) Schematics of the facility. (b) Free-stream characteristic. (c) Angularity measurements from Chung et al. (1995).

Figure 1

Figure 2. Wind-tunnel model technical drawings: (ac) details of the clamping method and (d) positioning within the test section.

Figure 2

Table 1. Test panel properties (the Poisson ratio $\nu$ is an assumed property in all cases).

Figure 3

Figure 3. Example of image post-processing (flow from right). Contour variable is pixel light intensity. (a) Wind off. (b) Wind on.

Figure 4

Figure 4. (a) Wind-tunnel model and laser sensor in the test section and (b) comparison between laser- and camera-based measurements.

Figure 5

Figure 5. Structured mesh details. The mesh is retrieved from the simulations, in this case the mesh is deformed due to the FSI.

Figure 6

Figure 6. Mesh independence study for (a) fluid domain, (b) plate and (c) time independence study (for nominal titanium alloy properties, $\alpha = 4^\circ$).

Figure 7

Figure 7. Pressure distribution on the panel corresponding to the maximum twist and bending.

Figure 8

Figure 8. Power spectrum as a function of angle of attack calculated from the high-fidelity 2-way solutions from the structure (a) and fluid sides (b). (a) Tip displacement (b) Mean pressure differential.

Figure 9

Figure 9. Second-mode frequency and amplitude: (a) second frequency peak from tip displacement and pressure; (b) LCO amplitude and standard deviation of plate twist.

Figure 10

Figure 10. Schematics of the first two natural modes, namely (a) bending and (b) torsion, and quantification of their amplitude in terms of tip displacement and twist, respectively. (a) First (bending) mode. (b) Second (torsional) mode.

Figure 11

Figure 11. Pressure-differential distribution (${\rm \Delta} p/ q_\infty$) as a function of angle of attack (rows) and twist $\theta _{MAX}$ (columns). The red line confines the separation region; (a,e,i) 2.4$^\circ$, (b,f,j) 4.6$^\circ$, (c,g,k) 6.8$^\circ$, (d,h,l) 9$^\circ$.

Figure 12

Figure 12. One-way FSI simulation schematics.

Figure 13

Figure 13. One-way FSI simulation results. Here, $\theta ^{\prime\prime}_{MAX}$ refers to the amplitude of the second mode used to generate the pressure distribution, $\theta _{MAX}$ is the resulting twist in the FEM solver and $\alpha$ is the angle of attack. The square symbols in both (a,b) represent the 2-way FSI solution.

Figure 14

Figure 14. One-way FSI simulation results. Here, $\theta ^{\prime\prime}_{MAX}$ refers to the amplitude of the second mode used to generate the pressure distribution, $\theta _{MAX}$ is the resulting twist in the FEM solver and $\alpha$ is the angle of attack. The square symbols represent the 2-way steady FSI solution.

Figure 15

Figure 15. Procedure for the calculation of tip twist $\theta _{MAX}$ knowing the leading- and trailing-edge node positions.

Figure 16

Figure 16. Procedure for the calculation of the local effective angle $\alpha _{eff}$ at the tip.

Figure 17

Figure 17. Definition of the normal velocity at the tip of the plate.

Figure 18

Figure 18. Comparison between 1-way, 2-way steady and 2-way transient simulations for different values of angle of attack: (a) $\alpha = 1^\circ$, (b) $\alpha = 2^\circ$, (c) $\alpha = 3^\circ$.

Figure 19

Figure 19. Effective angle-of-attack coefficient $c$, as it appears in (5.5), varies with the geometric angle of attack.

Figure 20

Figure 20. Pressure-differential distribution (${\rm \Delta} p/ q_\infty$) as a function of twist $\theta _{MAX}$ (rows) and elevation $y_{MAX}/L$ (columns). The red line confines the separation region; (a,e,i) 0.1, (b,f,j) 0.2, (c,g,k) 0.3, (d,h,l) 0.4.

Figure 21

Figure 21. Variation in terms of pressure-differential distribution with respect to the case with no bending for $y_{MAX}/L = 0.1$, 0.2, 0.3 and 0.4 (in all cases $\theta _{MAX} = 11.5^\circ$, $\alpha = 1^\circ$); (a) 0.1, (b) 0.2, (c) 0.3, (d) 0.4.

Figure 22

Figure 22. Average pressure variations as a function of $\theta _{eff}$ for (a) $y_{max} = 80$ mm and (b) all the values of $y_{max}$. (c) Effect of tip-elevation corrections on the steady solution.

Figure 23

Figure 23. Comparison between coupled high-fidelity simulation and low-fidelity model in terms of vertical displacement and power spectrum density of $\theta _{MAX}(t)$ (for $AOA = 1^{\circ }$.). (a) Vertical displacement. (b) Frequency.

Figure 24

Figure 24. Comparison between coupled high-fidelity simulation and LFM in terms of vertical displacement and frequency (for $AOA = 2^{\circ }$) using (a,b) the standard model and (c,d) adding the hysteresis model with a constant amplification factor $\boldsymbol {A}$ chosen to match CFD. (a) Vertical displacement. (b) Frequency. (c) Vertical displacement. (d) Frequency.

Figure 25

Figure 25. Size of the separated region: (a) bubble size in terms of twist angle using the pre-computed steady solutions and (bd) derived bubble size during transient for $AOA = 1^\circ$, 2$^\circ$ and 3$^\circ$. (a) Steady; (b) $1^\circ$; (c) $2^\circ$; (d) $3^\circ$.

Figure 26

Figure 26. Computed Mach number distribution for an oscillating 2-D plate with zero thickness ( $f = 100$ Hz, max $AOA = 10^\circ$).

Figure 27

Figure 27. Lift produced by an oscillating thin plate around the mid-chord for $\alpha = 2.5^\circ, 5^\circ, 7.5^\circ\ {\rm and}\ 10^\circ$ and different oscillation frequencies: (a) $f = 120$ Hz, (b) $f = 140$ Hz, (c) $f = 160$ Hz.

Figure 28

Figure 28. Hysteresis model applied to a sinusoidal trend $x(t) = \sin (t)$: (a) original and amplified trend and (b) amplification FT computed at every time step.

Figure 29

Figure 29. Flow and critical amplification factor as a function of angle of attack and panel maximum twist angle (for nominal aluminium and titanium alloy properties). (a) Aluminium. (b) Aluminium and titanium alloy.

Figure 30

Figure 30. Flutter lower boundary $\alpha =0^\circ$: comparison between simulation and LFM with amplification factor from (5.7) in terms of (a) vertical displacement and power density spectrum, (b) displacement and (c) twist.

Figure 31

Figure 31. Flutter upper boundary $\alpha =2.1^\circ$: comparison between simulation and LFM with amplification factor from (5.7) in terms of (a) vertical displacement and power density spectrum, (b) displacement and (c) twist.

Figure 32

Figure 32. Deep flutter $\alpha =3^\circ$: comparison between simulation and LFM with amplification factor from (5.7) in terms of (a) vertical displacement and power density spectrum, (b) displacement and (c) twist.

Figure 33

Figure 33. Schematics of the panel dynamic behaviour for (b) close-to-flutter conditions and (c) in the case of large LCO amplitudes. (a) Isometric view. (b) Front view: sub-critical/critical. (c) Front view: deep flutter.

Figure 34

Figure 34. Relationship between amplification factor and size of the separated region, the latter calculated using steady static simulations.

Figure 35

Figure 35. Tip leading-edge displacement measured through image post-processing; sampling frequency is 2 kHz (material: Ti-6Al-4 V).

Figure 36

Figure 36. Tip twist measured through image post-processing; sampling frequency is 2 kHz (material: Ti-6Al-4 V).

Figure 37

Figure 37. Experiment and simulations described in terms of mean tip elevation and twist. Numbers refer to the angle of attack (material: Ti-6Al-4 V).

Figure 38

Figure 38. The (Ti-6Al-4 V) FSI experiments compared against numerical simulations in terms of power spectrum density distribution. (a) Tip elevation, $AOA = 1^{\circ }$. (b) Tip twist, $AOA = 1^{\circ }$. (c) Tip elevation, $AOA = 1.5^{\circ }$. (d) Tip twist, $AOA = 1.5^{\circ }$.

Figure 39

Figure 39. Hysteresis model applied to pseudo-sinusoidal trend, namely (a,b) $x(t) = \exp (-t/100) \sin (t)$ and (c,d) $x(t) = 3 \sin (t)^2$.