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Small Leidenfrost droplet dynamics

Published online by Cambridge University Press:  08 May 2025

Benjamin Sobac*
Affiliation:
CNRS, Universite de Pau et des Pays de l’Adour, E2S UPPA, LFCR, 64600 Anglet, France
Alexey Rednikov
Affiliation:
TIPs Lab, Université libre de Bruxelles, 1050 Brussels, Belgium
Pierre Colinet
Affiliation:
TIPs Lab, Université libre de Bruxelles, 1050 Brussels, Belgium
*
Corresponding author: Benjamin Sobac, benjamin.sobac@univ-pau.fr

Abstract

An isolated Leidenfrost droplet levitating over its own vapour above a superheated flat substrate is considered theoretically, the superheating for water being up to several hundred degrees above the boiling temperature. The focus is on the limit of small, practically spherical droplets of several tens of micrometres or less. This may occur when the liquid is sprayed over a hot substrate, or just be a late life stage of an initially large Leidenfrost droplet. A rigorous numerically assisted analysis is carried out within verifiable assumptions such as quasi-stationarities and small Reynolds/Péclet numbers. It is considered that the droplet is surrounded by its pure vapour. Simple formulae approximating our numerical data for the forces and evaporation rates are preliminarily obtained, all respecting the asymptotic behaviours (also investigated) in the limits of small and large levitation heights. They are subsequently used within a system of ordinary differential equations to study the droplet dynamics and take-off (drastic height increase as the droplet vapourises). A previously known quasi-stationary inverse-square-root law for the droplet height as a function of its radius (at the root of the take-off) is recovered, although we point out different prefactors in the two limits. Deviations of a dynamic nature therefrom are uncovered as the droplet radius further decreases due to evaporation, improving the agreement with experiment. Furthermore, we reveal that, if initially large enough, the droplets vanish at a universal finite height (just dependent on the superheat and fluid properties). Scalings in various distinguished cases are obtained along the way.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Sketch of the problem.

Figure 1

Table 1. Scales used to render the various quantities dimensionless in § 3: cylindrical coordinates $r$ and $z$, arclength $s$, surface area $S$, temperature difference $T-T_{{sat}}$, evaporation flux density $j$ ($\mathrm {kg\, m^-{^2} s^-{^1}}$), evaporation rate $J$ ($\mathrm {kg\, s^-{^1}}$), evaporative velocity $\boldsymbol {v}$ and pressure $p$ fields and evaporation/levitation force $F_{{ev}}$. The square brackets denote the scale of the quantity inside.

Figure 2

Figure 2. (a) Dimensionless temperature (right) and velocity (left) fields for various values of $\delta$. Streamlines are also shown by white lines (left). (b) Corresponding profiles of the dimensionless evaporation flux $j$ along the droplet surface as a function of the dimensionless arclength $s$ ($s=0$ at the droplet apex, $s=\pi$ at its lowest point; the plot is formally continued up to $s=2\pi$ back to the apex for aesthetic purposes). Insets are simply zooms of the main plot.

Figure 3

Figure 3. Evaporation rate $J$ (dimensionless) as a function of the relative droplet height $\delta$. Numerical results (blue open circles) are fairly well approximated by (3.8) (red line). Black dashed lines correspond to the asymptotic behaviours (Appendix C).

Figure 4

Figure 4. Evaporative force $F_{{ev}}$ (dimensionless, in terms of $\delta ^2 F_{{ev}}$) as a function of the relative droplet height $\delta$. Numerical results (blue open circles) are well approximated by (3.15) (red line). Black dashed lines correspond to the asymptotic behaviours.

Figure 5

Figure 5. (a) Relative height as a function of the droplet radius as predicted by the quasi-steady model. Full solution (solid blue line, ‘master curve’) and the asymptotic behaviours for smaller and larger radii (dashed and dotted purple lines, respectively). The log–log inset highlights the dominant power law and the prefactor change between the two limits. (b) First comparison with the experimental data of Celestini et al. (2012) for water (with $\Delta T=300\;^{\circ }$C).

Figure 6

Figure 6. Dimensionless evolutions of the radius $\hat {R}$ and the height $\hat {h}$ of a spherical Leidenfrost droplet over time $\hat {t}$ computed by the quasi-steady model (coupled 4.2 and 4.6) for initial droplet radii $\hat {R}_0=\{1/3,1/2,1,2,3\}$ (from dark to light blue). The corresponding initial quasi-steady heights are $\hat {h}_0=\{3.60, 2.89, 1.93, 1.25, 0.97\}$. The inset serves to illustrate the extents to which the $R^2$-law holds and to which the evaporation is accelerated by the superheated substrate, where the time is normalised to the evaporation time of a freely suspended droplet.

Figure 7

Table 2. Scales used to render the various quantities dimensionless in § 5. The square brackets denote the scale of the quantity inside.

Figure 8

Figure 7. Dimensionless drag force as a function of the relative droplet height $\delta$. Numerical results (blue open circles) agree well with the classical approximation (5.2) (red line). Black dashed lines correspond to the asymptotic behaviours.

Figure 9

Figure 8. (a) Phase portrait of the dynamical system for $\tilde {R}(\tilde t)$ and $\tilde {h}(\tilde t)$ appropriate in the limit of a smaller droplet levitating higher (incorporating the drag force in the quasi-steady force balance) and in the scaling appropriate to that limit (tilded variables). Parameter values used: $\epsilon =0.076$, corresponding to water droplet experiments by Celestini et al. (2012) at $\Delta T=300\,^\circ \mathrm {C}$ (cf. Appendix A). The blue solid line shows the earlier obtained quasi-steady ‘master curve’, which coincides with the separatrix (black solid line, ‘dynamic master curve’) for larger $\tilde {R}$ but diverges ($\tilde {h}\to +\infty$) for smaller $\tilde {R}$. (b) Comparison with the mentioned experiment using the quasi-steady and dynamic master curves.

Figure 10

Figure 9. Leidenfrost water droplet trajectories in the plane $h$ versus $R$ computed by means of the general dynamic approach (including drag and inertia) using the parameters of Celestini et al. (2012) (cf. Appendix A). Initial radius $R_0=30\,\unicode{x03BC}$m. Various initial heights $h_0$ are tested in (a) and (b) for $h'_0=0$, which are here represented relative to the equilibrium quasi-steady height $h_{{QS}}=50.24\,\unicode{x03BC} \mathrm {m}$. Mimicking spraying, the role of an initial downward velocity $-h'_0$ comparable to or greater than the droplet fall velocity $2 \rho _l g R_0^2/(9\mu _v)\approx 0.1\,\mathrm {m\, s^-{^1}}$ is explored in (c) for $h_0=5 h_{{QS}}$ and in (d) for $h_0=75 h_{{QS}}$. The quasi-steady and dynamic master curves (blue and red dashed lines) are also shown for reference.

Figure 11

Figure 10. Relative height $\delta =h/R$ of a water Leidenfrost droplet as a function of its radius $R$. The experimental data from Celestini et al. (2012) are compared with the quasi-steady and dynamic (drag-moderated) master curves, as well as with the trajectories computed from the general dynamic approach (including both drag and inertia) using the initial conditions $h_0/h_{{QS}}(R_0)=3/2$, $R_0=\{20.8; \ 23.8; \ 28.8\}\,\unicode{x03BC}$m and $h'_0=0$.

Figure 12

Figure 11. Vapour film thickness $h$ under a water Leidenfrost droplet as a function of its radius $R$. Theoretical predictions reproduced from Sobac et al. (2014, 2021) for large deformed droplets ($R \gtrsim \ell _i$), and by the present model for small spherical droplets ($R\ll \ell _i$) are compared with experimental data from Burton et al. (2012) and Celestini et al. (2012), respectively. Unlike the previous examples, the computations are here done with $\Delta T=270\;^{\circ }$C to follow Burton et al. (2012) (cf. also Appendix A), whereas the data by Celestini et al. (2012) still correspond to $\Delta T=300\;^{\circ }$C (hence a slight misplacement relative to the theoretical curve as compared with previous figures). For large droplets, the $h$ curve splits into two branches $h_{{neck}}$ and $h_{{centre}}$ at the point where the vapour layer between the droplet and the substrate adopts a ‘pocket-like’ structure edged by a narrow annular neck, such that the minimum thickness no longer corresponds to the centre and switches to the neck.

Figure 13

Table 3. Parameter values at $1\,\mathrm {atm}$ (where relevant). Liquid density $\rho _l$, latent heat $\mathcal {L}$, surface tension $\gamma$ and capillary length $\ell _c=\sqrt {\gamma /\rho _l g}$ ($g$ gravitational acceleration) at the boiling temperature $T_{{sat}}$; superheat $\Delta T\equiv T_w-T_{{sat}}$, with $T_w$ the substrate temperature; vapour thermal conductivity $\lambda _v$, viscosity $\mu _v$, density $\rho _v$ at the mid-temperature $ {1}/{2}(T_{{sat}}+ T_w)$; take-off scale $\ell _*$, cf. (4.3); non-sphericity scale $\ell _i$, cf. (8.1); $\epsilon \equiv (\rho _v/\rho _l)^{1/3}$; evaporation number $\mathcal {E}$, cf. (A1). The first and third cases (rows) correspond to Celestini et al. (2012), while the second corresponds to Burton et al. (2012) and the fourth corresponds to Lyu et al. (2019).

Figure 14

Figure 12. (a) Evaporation rate of and forces acting on a spherical Leidenfrost droplet as a function of its reduced height $\delta$. Numerically computed data are presented alongside their asymptotic behaviours and compared with fits of two different levels of precision. (b) Corresponding ratio of the numerical data to the proposed fits as a function of $\delta$.

Figure 15

Figure 13. Relative height $\delta =h/R$ of ethanol droplets as a function of $R$. The dynamic and quasi-steady master curves are here compared with the experimental data by Celestini et al. (2012) in (a) and Lyu et al. (2019) in (b), cf. table 3 for the parameter values.