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Controlling secondary flow in Taylor–Couette turbulence through spanwise-varying roughness

Published online by Cambridge University Press:  25 November 2019

Dennis Bakhuis
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands
Rodrigo Ezeta
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands
Pieter Berghout
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands
Pim A. Bullee
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands Soft matter, Fluidics and Interfaces, MESA+ Institute for Nanotechnology, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands
Dominic Tai
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands
Daniel Chung
Affiliation:
Department of Mechanical Engineering, University of Melbourne, Victoria3010, Australia
Roberto Verzicco
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands Dipartimento di Ingegneria Industriale, University of Rome ‘Tor Vergata’, Via del Politecnico 1, Rome00133, Italy
Detlef Lohse
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands Max Planck Institute for Dynamics and Self-Organization, Am Faßberg 17, Göttingen, Germany
Sander G. Huisman
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands
Chao Sun*
Affiliation:
Physics of Fluids Group, Max Planck UT Center for Complex Fluid Dynamics, MESA+ Institute and J.M. Burgers Centre for Fluid Dynamics, University of Twente, P.O. Box 217, 7500 AEEnschede, The Netherlands Center for Combustion Energy, Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, International Joint Laboratory on Low Carbon Clean Energy Innovation, Department of Energy and Power Engineering, Tsinghua University, Beijing, China Department of Engineering Mechanics, School of Aerospace Engineering, Tsinghua University, Beijing, China
*
Email address for correspondence: chaosun@tsinghua.edu.cn

Abstract

Highly turbulent Taylor–Couette flow with spanwise-varying roughness is investigated experimentally and numerically (direct numerical simulations with an immersed boundary method) to determine the effects of the spacing and spanwise width $s$ of the spanwise-varying roughness on the total drag and on the flow structures. We apply sandgrain roughness, in the form of alternating rough and smooth bands to the inner cylinder. Numerically, the Taylor number is $O(10^{9})$ and the roughness width is varied in the range $0.47\leqslant \tilde{s}=s/d\leqslant 1.23$, where $d$ is the gap width. Experimentally, we explore $Ta=O(10^{12})$ and $0.61\leqslant \tilde{s}\leqslant 3.74$. For both approaches the radius ratio is fixed at $\unicode[STIX]{x1D702}=r_{i}/r_{o}=0.716$, with $r_{i}$ and $r_{o}$ the radius of the inner and outer cylinder respectively. We present how the global transport properties and the local flow structures depend on the boundary conditions set by the roughness spacing $\tilde{s}$. Both numerically and experimentally, we find a maximum in the angular momentum transport as a function of $\tilde{s}$. This can be attributed to the re-arrangement of the large-scale structures triggered by the presence of the rough stripes, leading to correspondingly large-scale turbulent vortices.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s) 2019
Figure 0

Figure 1. (a) Schematic of the Twente Turbulent Taylor–Couette facility showing the sandpaper roughness on the inner cylinder in red. PIV measurements in the $r{-}\unicode[STIX]{x1D703}$ plane become possible thanks to illumination from the side with a high-power pulsed laser, creating a horizontal sheet. The sheet is imaged through a window and a mirror in the bottom of the set-up. Using laser Doppler anemometry, the streamwise velocity is measured along the spanwise direction. The torque is measured in the middle section of the IC (highlighted in blue), which has a length of $L_{mid}=536~\text{mm}$ (van Gils et al.2012). (b) Numerical domain for the case of $\tilde{s}\equiv s/d=0.47$. The sandpaper roughness is taken from a confocal scan of the material used in the experiment, see figure 2.

Figure 1

Figure 2. (a) Height scan captured using confocal microscopy of a patch of sandpaper of size $20~\text{mm}\times 20~\text{mm}$ with a resolution of $2.5~\unicode[STIX]{x03BC}\text{m}$. The typical size of the grains is given by $k\equiv 4\unicode[STIX]{x1D70E}(h_{r})=695~\unicode[STIX]{x03BC}\text{m}$ where $h_{r}$ is the height and $\unicode[STIX]{x1D70E}$ the standard deviation. The normalized typical grain size is then $k/d\approx 0.01$. (b) Probability density function (PDF) of the measured height of the roughness stripe, with subtracted mean $h_{r}^{\prime }=h_{r}-\langle h_{r}\rangle$.

Figure 2

Table 1. Various statistics of the roughness $h_{r}^{\prime }=h_{r}-\langle h_{r}\rangle$ based on the data obtained from confocal microscopy, see also figure 2. $\langle h_{r}\rangle$ is the distance with respect to the smooth cylinder surface. These values represent the actual roughness used in experiments; in DNS a scaled version of these values are used.

Figure 3

Table 2. List of parameters involved in both the simulations and the experiments. $\tilde{s}=s/d$ is the normalized roughness width with smooth and rough indicating the fully smooth and fully rough cases respectively (i.e. 0 % or 100 % coverage of sandpaper roughness). $N_{\unicode[STIX]{x1D703}}\times N_{z}\times N_{r}$ is the numerical resolution in the streamwise, spanwise and radial directions, respectively. $\unicode[STIX]{x1D6E4}=L/d$ is the aspect ratio and $L_{\unicode[STIX]{x1D703}}=r_{i}\frac{1}{3}\unicode[STIX]{x03C0}$ is the constant streamwise length of the domain. $\unicode[STIX]{x1D6E5}(\unicode[STIX]{x1D714})^{+}$ is the downward shift of the angular velocity profile $\unicode[STIX]{x1D714}^{+}$. $\unicode[STIX]{x0394}r_{min}^{+}$ is the minimum spacing in the wall-normal direction at the location of the maximum roughness height. $\unicode[STIX]{x0394}r_{max}^{+}$ is the maximum spacing in the wall-normal direction. $r_{i}^{+}\unicode[STIX]{x0394}\unicode[STIX]{x1D703}=\unicode[STIX]{x0394}z^{+}\approx 2.7$ ($r_{o}^{+}\unicode[STIX]{x0394}\unicode[STIX]{x1D703}\approx 3.8$) is the grid spacing in the streamwise and spanwise directions. In the DNS, the roughness height $k^{+}=4\unicode[STIX]{x1D70E}(h_{r})^{+}=130\pm 1$ for all rough cases. $t_{av}/T$ is the averaging time needed to collect statistics, normalized with the bulk flow time scale $T=d/(r_{i}(\unicode[STIX]{x1D714}_{i}-\unicode[STIX]{x1D714}_{o}))$. All experimental $Nu_{\unicode[STIX]{x1D714}}$ are based on global torque measurements.

Figure 4

Figure 3. Time average of the azimuthal velocity $\langle u_{\unicode[STIX]{x1D703}}\rangle _{t}$ obtained from PIV measurements for the case of $s/d=1.23$ and $\tilde{z}=0.48$. The resolution of the image field at this height is $9~\text{cm}/2560~\text{px}\approx 35~\unicode[STIX]{x03BC}\text{m}~\text{px}^{-1}$. The colour bar and the length of the vectors depict the value of the azimuthal velocity normalized with the inner velocity $u_{i}=r_{i}\unicode[STIX]{x1D714}_{i}$. For clarity, the vector field is sub-sampled approximately $10\times$. The data that lie within $0.02d$ of both the inner and the outer cylinders are omitted as not enough resolution is available to measure the structure of the boundary layers. The black solid lines represent the inner and outer cylinders, respectively.

Figure 5

Figure 4. Snapshot of the instantaneous angular velocity with the mean angular velocity subtracted, for $Ta\approx O(10^{9})$. We observe the formation of plumes from the roughness elements whereas very few plumes are formed above the smooth patches.

Figure 6

Figure 5. (a) Normalized standard deviation of the streamwise velocity $\unicode[STIX]{x1D70E}(u_{\unicode[STIX]{x1D703}})/u_{i}$ at mid-gap, as a function of $\tilde{z}=z/d$ for various $\tilde{s}$. Experimental data are captured using LDA while $Ta$ is fixed at $1\times 10^{12}$. For DNS, $Ta$ is set to $O(10^{9})$ for all cases. The enforced roughness pattern is indicated in a red vertical line and a light blue shade. The signature of the roughness pattern is clearly visible in the bulk flow, both for the numerical simulations (orange) as for the experiments (blue). For $\tilde{s}=0.61$, the roughness pattern does not leave a distinct imprint of its topology in the mid-gap flow statistics. Fully smooth and fully rough reference cases from experiments are shown as dotted lines. (b) Local friction factor $c_{f}(\tilde{z})$ versus the axial height $\tilde{z}=z/d$ for $Ta=O(10^{9})$, based on DNS data. The black lines show $c_{f}(\tilde{z})$ at the IC and the green lines show $c_{f}(\tilde{z})$ at the OC. $c_{f,r}$ above the rough patches was calculated by subtracting the smooth average of $c_{f,s}$ from $C_{f}=\langle c_{f}(\tilde{z})\rangle _{L}$ of the entire IC. Hatched regions indicate spanwise translated copies of the same data (including averages) – possible due to the periodic boundary condition in the axial direction – to allow for straightforward comparison. Imprints of the large secondary flows on the friction at the cylinder walls is observed, where impacting region experience a higher shear stress.

Figure 7

Figure 6. Temporal and streamwise average of the radial velocity $u_{r}$, normalized with the inner cylinder streamwise velocity $u_{i}$, obtained from experiments at $Ta=1\times 10^{12}$ using PIV for varying roughness stripe sizes $\tilde{s}$. A positive value of $u_{r}$ denotes outflow, while a negative value denotes inflow, with respect to the inner cylinder. It can be seen that the rolls are pinned by the roughness and their wavelength changes with $\tilde{s}$. The red and grey areas at the left side of each plot indicate the positions of the rough and smooth areas, respectively. Note that the typical grain size is $k/d\approx 0.01$. The grey shaded areas in the gap represent unexplored heights.

Figure 8

Figure 7. Deviation of the temporal and streamwise averaged angular velocity $\langle \unicode[STIX]{x1D714}\rangle _{t,\unicode[STIX]{x1D703}}$ with respect to the temporal, streamwise and spanwise averaged angular velocity $\langle \unicode[STIX]{x1D714}\rangle _{t,\unicode[STIX]{x1D703},z}$ obtained from DNS at $Ta\approx O(10^{9})$ (top), and experiments at $Ta=1\times 10^{12}$ (bottom), for various $\tilde{s}$ explored. For experiments, $\tilde{r}$ spans $[0.05,0.95]$. All fields are normalized with the angular velocity of the inner cylinder $\unicode[STIX]{x1D714}_{i}=u_{i}/r_{i}$. Positive values represent velocities that are closer to the IC velocity. The leftmost panel corresponds to the case of no roughness (smooth) while the rightmost panel is the case where the entire IC is uniformly rough. For better comparison, overlapping $\tilde{s}$ cases for DNS and experiments are aligned vertically. Missing cases are not feasible in experiments or DNS. Hatched regions in the DNS figures indicate spanwise translated copies of the same data – possible due to the periodic boundary condition in the spanwise direction – to allow for straightforward comparison. The grey shaded areas in the gap represent unexplored heights. Ejecting regions can be seen in spanwise locations where the roughness is present. Notice the similarity of the flow structures between DNS and experiments.

Figure 9

Figure 8. (a) Compensated global Nusselt number $Nu_{\unicode[STIX]{x1D714}}Ta^{-0.45}$ as a function of $Ta$ for varying $\tilde{s}$, based on torque measurements. The shaded area indicates the error based on the standard deviation from repeated measurements, which can be seen to decrease with increasing driving strength. (b) Compensated global Nusselt number $Nu_{\unicode[STIX]{x1D714}}Ta^{-0.45}$ as a function of $\tilde{s}$ for three selected $Ta$, again calculated from torque measurements. Here, an optimum value in the transport of angular momentum is observed close to $\tilde{s}\approx 1$. We note that the optimum could in principle be located anywhere in the range $0.61<\tilde{s}<1.23$. More experiments in this domain are needed to pinpoint the location of the maximum. The inset in (b) shows the results obtained with the DNS ($Ta\approx 10^{9}$), where the maximum can be observed at a slightly lower $\tilde{s}$, namely $\tilde{s}\approx 0.6$. (c) The strength of the rolls, quantified as the normalized root mean square of the radial velocity $\tilde{u} _{r}^{\prime }$ as a function of $\tilde{s}$, for both, DNS and experiments. Solid and dashed lines show fully smooth and rough cases respectively. The inset shows the wavelength of the TTV as a function of $\tilde{s}$. (d) Global friction coefficient $C_{f}$ as a function of the driving strength, expressed with the Reynolds number $Re_{i}$, for various $\tilde{s}$, based on the torque data. The order of the curves is identical to figure 6(a). For fully smooth and fully rough, the best fits of the Prandtl friction law are shown.

Figure 10

Figure 9. Angular velocity profiles and angular velocity shifts based on DNS. (a) Angular velocity $\unicode[STIX]{x1D714}^{+}$ profiles in the reference frame of the IC versus the wall-normal distance $y^{+}-h_{m}^{+}$ for various $\tilde{s}$, where $h_{m}^{+}$ is the virtual origin and equals the meltdown (i.e. mean) height $h_{m}/k$ of the rough surface and $y^{+}=(r-r_{i})/\unicode[STIX]{x1D6FF}_{\unicode[STIX]{x1D708}}$. The solid black line represents the uniformly rough case. (b) Angular velocity shift $\unicode[STIX]{x0394}\unicode[STIX]{x1D714}^{+}$ as a function of $y^{+}-h_{m}^{+}$ for varying $\tilde{s}$. In the inset of (b), we show the angular velocity shift $\unicode[STIX]{x0394}\unicode[STIX]{x1D714}^{+}$ versus the wall-normal distance $y^{+}-h_{m}^{+}$. Here, we observe a maximum downward shift ($\unicode[STIX]{x0394}\unicode[STIX]{x1D714}^{+}=\unicode[STIX]{x1D714}_{s}^{+}-\unicode[STIX]{x1D714}_{r}^{+}>0$, where subscripts $s$ and $r$ represent the smooth and rough profiles respectively) of the angular velocity profile for the simulation where we cover the entire inner cylinder with sandpaper roughness (i.e. uniformly rough). (c) The angular velocity conditioned on the spanwise location: above smooth surface ($\langle \unicode[STIX]{x1D714}^{+}\rangle _{smooth}$) and rough surface ($\langle \unicode[STIX]{x1D714}^{+}\rangle _{rough}$). (d) The angular velocity shifts conditioned on the spanwise location: above smooth surface ($\langle \unicode[STIX]{x0394}\unicode[STIX]{x1D714}^{+}\rangle _{smooth}$) and rough surface ($\langle \unicode[STIX]{x0394}\unicode[STIX]{x1D714}^{+}\rangle _{rough}$). We conclude that the plumes originating from the roughness elements lead to enhanced mixing of streamwise momentum, and hence a downwards shift of the velocity profiles. Further away from the wall, the bulk is well mixed and the streamwise profiles above smooth and rough wall locations converge to a similar value.