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In situ dynamic compression wave behavior in additively manufactured lattice materials

Published online by Cambridge University Press:  17 October 2018

Jonathan Lind*
Affiliation:
Lawrence Livermore National Laboratory, Livermore, California 94550, USA
Brian J. Jensen
Affiliation:
Los Alamos National Laboratory, Los Alamos, New Mexico 87545, USA
Matthew Barham
Affiliation:
Lawrence Livermore National Laboratory, Livermore, California 94550, USA
Mukul Kumar
Affiliation:
Lawrence Livermore National Laboratory, Livermore, California 94550, USA
*
a)Address all correspondence to this author. e-mail: lind9@llnl.gov

Abstract

The dynamic response of structured materials, such as regular lattices, is nontrivial partly due to the interaction of mechanical waves throughout the structure and free surfaces as the material is dynamically compressed. The existence of an elastic precursor wave in additively manufactured lattices was recently shown to match theoretical predictions and simulation results. Following up on this work, we have investigated the behavior of the elastic precursor with propagation distance, impact speed, and impact material. Through a series of gas gun experiments coupled to X-ray phase contrast imaging measurements and complementary simulations, the elastic precursor wavespeed appears to be nearly independent of impact speed and impact material. We observed evidence for the sustained elastic wave propagation through many unit cells at four significantly different impact conditions. We compared these results with direct numerical simulations of the experiments and found good agreement.

Information

Type
Early Career Scholars in Materials Science 2019
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
Copyright © Materials Research Society 2018
Figure 0

FIG. 1. Idealized 4 × 8 × 12 octet lattice shown on the right. Impact direction is along the (100) direction, or alternatively z-direction (shown vertically). A zoomed in depiction of a single octet unit cell is shown to the left. For scale, actual as-built sample is 3 mm tall in z.

Figure 1

TABLE I. Sample geometry and shot description for the nine experiments performed. Sample size in number of unit cells is given, along with impact speed (v0), time from impact to the first frame (tstart), the distance along the impact direction the sample was viewed (doffset), impacting flyer material, and the propagation behavior being probed (either early or late time).

Figure 2

FIG. 2. Snapshots every 1 µs from the simulation of a 4 × 8 × 12 HDDA octet lattice impacted at 150 m/s by a PMMA flyer viewed from the $\left( {0\bar{1}1} \right)$ direction (Simulation #1 in Table II corresponding to Experiments #1 and #2 in Table I). The regions of the sample imaged during the early and late time experiments are depicted in green and orange by FOVs translated along the impact direction. (a) the lattice closest to the flyer begin to form a compaction region. (b) the local material speed on a reduced scale from 0 m/s to 20 m/s to highlight the elastically compressed region running ahead of the compaction region. Material moving at 10 m/s, for example, over the interframe time of 0.153 µs will move 1.53 µm, or roughly one pixel in the experimental images.

Figure 3

FIG. 3. (a)–(d) 4 of the phase contrast images from the sequence of 8 obtained for Experiment #5 on AM lattice structures using IMPULSE. Timing between frames is synchronized with the electron bunch structure at the APS, 0.153 µs between electron bunches. (e) A depiction of the progression of the flyer (dashed lines) and position of all nodes in the material through the sequence of images. Blue represents the information from the earliest measured static frame. Red represents information from the last measured frame, 1.071 µs after the first frame or 1.721 µs after initial impact. The FOV presented in each figure is 1.726 × 1.726 mm.

Figure 4

TABLE II. Geometry and impact conditions for the four simulations performed. Sample size in number of unit cells is given, along with impact speed (v0), impacting flyer material, and direct correspondence with experiments performed in Table I.

Figure 5

FIG. 4. Node trajectories for Experiment #1 in (a), Experiment #2 in (b), Simulation #1 in (c), Experiment #7 in (d), Experiment #8 in (e), Simulation #4 in (f). Dashed lines represent an estimate of the wavefront based off of a 3 µm movement of nodes. Colors denote the time in the experiment or simulation with blue indicating early and red indicating late.

Figure 6

FIG. 5. Displacement profiles depicting the average nodal displacement as a function of lab position along the sample for Experiment #1 in (a), Experiment #2 in (b), Experiment #7 in (c), and Experiment #8 in (d). Blue dashed lines represent an estimate of the wavefront based off of a 3 µm movement of nodes. Curves are color coded by the experimental observation time.

Figure 7

FIG. 6. Displacement profiles depicting the average nodal displacement as a function of lab position along the sample for Simulation #1 in (a), Simulation #2 in (b), Simulation #3 in (c), and Simulation #4 in (d). Curves are color coded by the simulation times spaced at 0.153 µs intervals. The first blue curve corresponds to 0.153 µs after impact while the last red curve corresponds to 3.978 µs after impact.

Figure 8

FIG. 7. xt diagram of the elastic precursor front for four simulated impact conditions. Projectile position is plotted in black lines while the elastic precursor front position is plotted with points. Blue thick points represent using a 3 µm cutoff while red thick points represent using a 15 µm cutoff for determining that nodes have moved. These points are directly determined from the displacement profiles, and each represents the intersection of an individual cutoff line with the displacement profile for a given snapshot in time. The shallow black thick points represent using a cutoff that is O (Å).

Figure 9

FIG. 8. xt diagram of the elastic precursor front and projectile position from all eight experiments. Projectile position is plotted in black lines while the elastic precursor front position is plotted with points. Blue thick points represent using a 3 µm cutoff while red thick points represent using a 15 µm cutoff for determining that nodes have moved. These points are directly determined from the displacement profiles, and each represents the intersection of an individual cutoff line with the displacement profile for a given snapshot in time. Black dashed lines indicate estimates of the projectile position from initial timing pin trigger as the projectile never entered the experimental FOV. The inset in (a) is a cutaway from Fig. 5(a) indicating the correspondence from displacement profiles to points on the xt diagram.

Supplementary material: PDF

Lind et al. supplementary material

Table S1 and Figures S1-S3

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