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Combustion modelling for the flame–wall interaction of thermodiffusively unstable hydrogen/air flames

Published online by Cambridge University Press:  19 February 2026

Max Schneider*
Affiliation:
Technical University of Darmstadt, Department of Mechanical Engineering, Simulation of Reactive Thermo-Fluid Systems, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
Felix Zijie Rong
Affiliation:
Technical University of Darmstadt, Department of Mechanical Engineering, Simulation of Reactive Thermo-Fluid Systems, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
Christian Hasse
Affiliation:
Technical University of Darmstadt, Department of Mechanical Engineering, Simulation of Reactive Thermo-Fluid Systems, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
Hendrik Nicolai
Affiliation:
Technical University of Darmstadt, Department of Mechanical Engineering, Simulation of Reactive Thermo-Fluid Systems, Otto-Berndt-Str. 2, 64287 Darmstadt, Germany
*
Corresponding author: Max Schneider, schneider@stfs.tu-darmstadt.de

Abstract

Flame–wall interaction (FWI) of lean premixed hydrogen/air flames is critical in wall-bounded combustors, where thermodiffusive instabilities strongly influence quenching. To capture these effects efficiently in realistic configurations, reduced-order combustion models such as flamelet tabulation are desirable, as they lower resolution requirements and computational cost. In this study, advanced flamelet manifolds incorporating a mixture-averaged species diffusion model and thermal diffusion are developed to represent the FWI of thermodiffusively unstable lean hydrogen/air flames. A central challenge is the simultaneous capture of intrinsic instabilities and heat losses, each complex in itself. Separate manifolds addressing these effects are first introduced, providing the foundation for joint manifolds that capture both simultaneously. In this context, the choice of flamelet databases is examined by comparing freely propagating flames with exhaust gas recirculation, commonly used in flamelet modelling to represent enthalpy variations, with one-dimensional head-on quenching (HOQ) flames, which are essential for accurate prediction of wall heat flux and pollutant formation in hydrocarbon flames. The models are evaluated through both a-priori and a-posteriori analyses across increasingly complex configurations, culminating in the HOQ of a thermodiffusively unstable flame, where both instability and quenching must be captured simultaneously. Results show excellent agreement with reference simulations using detailed chemistry, accurately reproducing key features of the flame front, thermochemical state and global flame properties such as consumption speed and quenching wall heat flux. This marks a key advance in modelling hydrogen combustion and provides a robust foundation for studying safety-critical phenomena such as flame flashback linked to near-wall flame propagation.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Table 1. Overview of the manifolds with their respective controlling variables, flamelet databases and the configurations they are employed in.

Figure 1

Figure 1. (a): Flamelets for varying levels of EGR ($Y_{\textit{EGR}}$). (b) Flamelets for varying time steps $t$ from 1D HOQ. The reference flamelet denotes the adiabatic flamelet without heat losses (no EGR ($Y_{\textit{EGR}} = 0$), no quenching).

Figure 2

Figure 2. Temperature $T$ over mass fraction $Y_{\textrm {H}_{2}}$, coloured in the elemental mass fraction $Z_{\textrm {H}}$ for manifolds M-EGR and M-HOQ.

Figure 3

Figure 3. (a): Schematic of the 1D FP configuration. (b) Schematic of the 1D HOQ configuration. (c) Schematic of the 2D FP configuration. The varying domain sizes used for the dispersion relations are illustrated using different shades of grey. (d) Schematic of the 2D HOQ configuration.

Figure 4

Figure 4. A-posteriori comparison of the DC reference simulations with the TC simulations. Profiles of (a) mass fractions of $\textrm {H}_{2}$ ($Y_{\textrm {H}_{2}}$, left axis) and ${\textrm {H}_{2}}\textrm {O}$ ($Y_{{\textrm {H}_{2}}\textrm {O}}$, right axis); (b) elemental hydrogen mass fraction $Z_{\textrm {H}}$; (c) temperature $T$; (d) heat release rate $\dot {\omega }_T^{\prime }$ (left axis) and source term of $\textrm {H}_{2}$, $\dot {\omega }_{\textrm {H}_{2}}$ (right axis); (e) diffusion flux of $\textrm {H}_{2}$ ($Y_{\textrm {H}_{2}} V_{\textrm {H}_{2}}$) including contributions from differential diffusion (diff. diff.) and unity Lewis number diffusion (unity Le. diff.); ( f) relative errors $\varepsilon (\xi )$ in laminar flame speed $s_{{l}}$ and thermal thickness $\delta _{T,{l}}$ with respect to the DC simulation. Note that (a) is plotted over the physical flame-attached coordinate $x$, while (b–e) are plotted over a normalised reaction progress variable $Y_{{c,\textit{norm}}} = 1 - {Y_{\textrm {H}_{2}}}/{Y_{\textrm {H}_{2},{u}}}$.

Figure 5

Figure 5. Budget analysis for $Z_{\textrm {H}}$, $Y_{\textrm {H}_{2}}$ and $T$ from the DC simulation. (a,b) Source term (source; applies only to $Y_{\textrm {H}_{2}}$), convection term (conv.), contribution of unity Lewis diffusion to the diffusion term (unity Le. diff.), contributions of differential and preferential diffusion to the diffusion term (diff. diff.) and the sum $\sum$ of all terms. (c) Heat release rate, convection term (conv.), heat conduction and heat flux due to species diffusion.

Figure 6

Figure 6. Profiles of the temperature $T$, the $\textrm {H}_{2}$ mass fraction $Y_{\textrm {H}_{2}}$ (first row), the ${\textrm {H}_{2}}\textrm {O}$ mass fraction $Y_{{\textrm {H}_{2}}\textrm {O}}$ (second row), the elemental mass fraction $Z_{\textrm{H}}$ (third row), the ${\textrm {H}_{2}}\textrm {O}_{2}$ mass fraction $Y_{\textrm {H}_{2}{\textrm {O}_{2}}}$ (fourth row), the $\textrm {HO}_{2}$ mass fraction $Y_{\textrm {HO}_{2}}$ (fifth row), the heat release rate $\dot {\omega }_{T}^{\prime }$ (sixth row), $\sum _{k=1}^{N_{{s}}} c_{\!p,k} Y_k V_{k,x}$, which represents the main part of the heat flux due to species diffusion in the temperature equation (see (2.20); seventh row) and the diffusion flux of $\textrm {H}_{2}$ ($Y_{\textrm {H}_{2}} V_{\textrm {H}_{2}}$, see (2.16); eighth row) over the wall-normal coordinate $x$ for the DC simulations and from the a-priori lookups using the different manifolds.

Figure 7

Figure 7. (a) Wall heat flux $\varPhi$ over relative time $t-t_{{q}}$ for the DC simulation and the TC simulations for all manifolds, including enthalpy variations. (b) Relative error of the quenching wall heat fluxes $\varepsilon (\varPhi _{{q}})$. (c) Relative error of the quenching distances $\varepsilon (x_{{q}})$.

Figure 8

Figure 8. Dispersion relations from DC simulations and fully coupled TC simulations with the different manifolds. Symbols refer to the growth rates extracted from simulations, solid lines represent cubic spline fits to these growth rates. The growth rates $\omega$ and wavelengths $\lambda$ are normalised by the laminar flame time $\tau _{{l}} = \delta _{T,{l}} / s_{{l}}$ and laminar (thermal) flame thickness $\delta _{T,{{l}}}$ of the corresponding unstretched 1D flamelet. The grey dashed line indicates the growth rate of the DL (hydrodynamic) instability (Matalon 2007).

Figure 9

Figure 9. Temperature $T$ (fist row, left), elemental mass fraction $Z_{\textrm {H}}$ (first row, right), $\textrm {H}_{2}$ source term $\dot {\omega }_{\textrm {H}_{2}}$ (second row), species profiles of ${\textrm {H}_{2}}\textrm {O}$ (third row), $\textrm {H}$ (fourth row) and $\textrm {OH}$ (fifth row) for a snapshot of a 2D TD unstable flame in the nonlinear regime. The relative errors $\varepsilon (\xi )$ obtained from an a-priori lookup using the various manifolds are displayed on the right of each respective quantity $\xi$.

Figure 10

Figure 10. Time-averaged relative error of the flame consumption speed $\varepsilon (s_{{c}})$, obtained from an a-priori analysis of all manifolds with respect to the reference DC simulation.

Figure 11

Figure 11. Snapshots of the flame front in the nonlinear regime showing the normalised temperature $\varTheta$ (top row) and elemental mass fraction of hydrogen $Z_{\textrm {H}}$ (bottom row) in a section of the computational domain for the DC simulation and the fully coupled TC simulations.

Figure 12

Figure 12. Joint PDFs of the $\textrm {H}_{2}$ reaction rate $\dot {\omega }_{\textrm {H}_{2}}$ (fuel consumption rate) and the normalised reaction progress variable $Y_{{c,\textit{norm}}}$ (top row), and of the elemental mass fraction $Z_{\textrm {H}}$ and $Y_{{c,\textit{norm}}}$ (bottom row) for the DC simulation and the fully coupled TC simulations employing manifolds M-TD (centre) and M-HOQ (right). The respective conditional means $\langle \dot {\omega }_{\textrm {H}_{2}} \mid Y_{{c,\textit{norm}}} \rangle$ and $\langle Z_{\textrm {H}} \mid Y_{{c,\textit{norm}}} \rangle$ (red lines) are included for all cases, and the corresponding conditional means from the DC simulation, $\langle \dot {\omega }_{\textrm {H}_{2}} \mid Y_{{c,\textit{norm}}} \rangle _{\textit{DC}}$ and $\langle Z_{\textrm {H}} \mid Y_{{c,\textit{norm}}} \rangle _{\textit{DC}}$, are also shown in the TC results (dashed grey lines). The respective profiles from an unstretched flamelet at the unburnt mixture conditions are included (black lines).

Figure 13

Figure 13. (a): Temporal averages of the normalised flame consumption speed $s_{{c}} / s_{{l}}$, the normalised flame surface area $A / L_y$ and the reactivity factor $I_0$ (mean values $\pm 1$ standard deviation $\sigma$) for the DC reference simulation and the fully coupled TC simulations. (b) Relative errors of the temporally averaged normalised flame consumption speed $\varepsilon (s_{{c}} / s_{{l}})$ of the fully coupled TC simulation with respect to the DC reference simulation. (c) Relative errors of the temporally averaged reactivity factor $\varepsilon (I_0)$ of the fully coupled TC simulation with respect to the DC reference simulation.

Figure 14

Figure 14. Profiles of temperature $T$ (first row), ${\textrm {H}_{2}}\textrm {O}$ mass fraction $Y_{{\textrm {H}_{2}}\textrm {O}}$ (second row), $\textrm {H}$ mass fraction $Y_{\textrm {H}}$ (third row), ${\textrm {H}_{2}}\textrm {O}_{2}$ mass fraction $Y_{\textrm {H}_{2}\textrm {O}_{2}}$ (fourth row) and heat release rate $\dot {\omega }^{\prime }_{T}$ (fifth row) along a wall-normal line ($y/\delta _{T,{l}} = 20$) in the near-wall region, obtained from the 2D HOQ DC simulation and from a-priori lookups using manifolds M-EGR-TD and M-HOQ-TD, at different time steps $t$.

Figure 15

Figure 15. Snapshots of the normalised temperature $\varTheta$ (a) and the elemental mass fraction $Z_{\textrm {H}}$ (b) at different time steps of the 2D HOQ simulations are shown for the DC case (first row) and the fully coupled TC simulations using manifolds M-EGR-TD (second row) and M-HOQ-TD (third row).

Figure 16

Figure 16. Wall heat flux $\varPhi$, normalised by the quenching wall heat flux of the 1D HOQ case (DC) $\varPhi _{{q,\textrm{1D}}}$, shown for the same time steps as in figure 15 for the DC simulation (a) and the fully coupled TC simulations employing manifolds M-EGR-TD (b) and M-HOQ-TD (c).

Figure 17

Figure 17. Mean values $\pm$ one standard deviation $\sigma$ of the quenching wall heat flux $\varPhi _{{q}}$ (a) and quenching distance $x_{{q}}$ (b) obtained from 2D HOQ simulations using DC and TC, with manifolds M-EGR-TD and M-HOQ-TD.

Figure 18

Figure 18. (a) Distribution of the wall heat flux $\varPhi$ over the relative time $t - t_{{q}}$ for the 2D HOQ configuration for the DC simulation and the TC simulations employing manifolds M-EGR-TD and M-HOQ-TD. (b) Conditional means of the wall heat flux $\langle \varPhi \,|(t-t_{{q}}) \rangle$ for the same simulations.

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