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Turbulent flows over porous and rough substrates

Published online by Cambridge University Press:  26 March 2025

Zengrong Hao
Affiliation:
Department of Engineering, University of Cambridge, Trumpington St., Cambridge CB2 1PZ, UK
Ricardo García-Mayoral*
Affiliation:
Department of Engineering, University of Cambridge, Trumpington St., Cambridge CB2 1PZ, UK
*
Corresponding author: Ricardo Garcia-Mayoral, r.gmayoral@eng.cam.ac.uk

Abstract

Turbulent flows over porous substrates are studied via a systematic exploration of the dependence of the flow properties on the substrate parameters, including permeability $K$, grain pitch $L$ and depth $h$. The study uses direct numerical simulations mainly for staggered-cube substrates with $L^+\approx 10$$50$, $\sqrt {K}/L\approx 0.01$$0.25$ and depths from $h=O(L)$ to $h\gg L$, ranging from typical impermeable rough surfaces to deep porous substrates. The results indicate that the permeability has significantly greater relevance than the grain size and microscale topology for the properties of the overlying flow, including the mean-flow slip and the shear across the interface, the drag increase relative to smooth-wall flow and the statistics and spectra of the overlying turbulence, whereas the direct effect of grain size is only noticeable near the interface as grain-coherent flow fluctuations. The substrate depth also has a significant effect, with shallower substrates suppressing the effective transpiration at the interface. Based on the direct-simulation results, we propose an empirical ‘equivalent permeability’ $K_{eq}^t$ that incorporates this effect and scales well the overlying turbulence for substrates with different depths, permeabilities, etc. This result suggests that wall normal transpiration driven by pressure fluctuations is the leading contributor to the changes in the drag and the overlying turbulence. Based on this, we propose a conceptual $h^+$$\sqrt {K^+}$ regime diagram where, for any given substrate topology, turbulence transitions smoothly from that over impermeable rough surfaces with $h=O(L)$ to that over deep porous substrates with $h^+\gtrsim 50$, with the latter limit determined by the typical lengthscale of the overlying pressure fluctuations.

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JFM Papers
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This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Sketches of porous substrates and computational domain used in the DNSs. Here $L$ and $g$ are the grain pitch and the gap size and $h$ is the substrate depth. The wall-normal coordinate is set to $y=0$ at the interface of the bottom substrate with the free flow, the plane of the tips of the top layer of cubes. (a) Staggered-cube topology, where $D\equiv L/2$ is the thickness of one cube layer. (b) Computational domain, with dimensions $2\pi \delta$, $2(\delta +h)$, and $\pi \delta$ in $x$, $y$ and $z$, respectively. (c) Plan and side views of staggered-cube substrates of different depths. (d) Mesh topology. (e) Side view of a mesh substrate.

Figure 1

Figure 2. Porosity–permeability relationship for the staggered-cube configuration considered in this study. The green markers represent the a posteriori values resulting from the DNSs for all deep porous (Pd) substrates, with those at $Re_\tau \approx 360$ and $Re_\tau \approx 550$ in magenta and purple. The black line represents the a priori values obtained from Stokes-flow simulations at the same resolution. The blue to red crosses are a priori results for increasing resolution and the black ones values kindly provided by one of the manuscript reviewers, as detailed in Appendix B. Symbols: for $L^+\approx 12$; for $L^+\approx 24$; for $L^+\approx 36$; for $L^+\approx 48$.

Figure 2

Table 1. Simulation parameters. $L$ is the grain pitch, $g$ the gap size, $h$ the substrate depth, $D=L/2$ the thickness of one grain layer, $\varepsilon$ the porosity and $K$ the permeability, with a posteriori values in parenthesis. The number of grid points is $N_x$ in $x$, $N_z$ in $z$ and $N_{yc}$ and $N_{ys}$ in $y$ in the free-flow region and for the substrates, respectively.

Figure 3

Figure 3. DNS cases in this study represented in (a) $\sqrt {K^+}$$\varepsilon$ and (b) $\sqrt {K^+}$$L^+$ parameter spaces. The isolines with embedded numbers represent constant values of the gap size $g^+$. Symbols: for $L^+\approx 12$; for $L^+\approx 24$; for $L^+\approx 36$; for $L^+\approx 48$.

Figure 4

Table 2. Substrate properties obtained from DNS. $U_s$ and $\ell _U$ are the mean slip velocity and slip length; $r_{\textit {sh}}$ is the inner/outer shear ratio across the interface and $r_\nu$ the effective viscosity ratio (see Appendix D); $K_{eq}^{s}$ and $K_{eq}^{t}$ are the shear- and transpiration-based equivalent permeabilities; $\triangle U_\delta ^+$ is the velocity deficit at the channel centre, and $\triangle U^+$ that obtained with a zero-plane displacement and optimal outer-layer matching.

Figure 5

Figure 4. Instantaneous fields of velocity components $u^+$ (a) and $v^+$ (b) on an $x$-$y$ plane for deep-porous substrates with identical pitch $L^+\approx 24$ but different gap-to-pitch ratio $g/L=0.25\!$$0.75$, from top to bottom substrates Pd-24-25/38/50/56/62/75. Colours from blue to red correspond for $u^+$ to $[0:5]$ and for $v^+$ to $[-0.8:0.8]$.

Figure 6

Figure 5. (a,b) Mean velocity profile, ($c$) Reynolds shear stress and ($d$$f$) RMS velocity fluctuations for deep porous substrates with identical $L^+\!\approx \!24$ but different $g/L=0.25\!$$\!0.75$. Colours from blue to red are for cases Pd-24-25/38/50/56/62/75, and dash-dotted lines for smooth-wall data. The dotted lines in panel (b) are Darcy–Brinkman analytical solutions (D3) for the mean velocity within the substrate, and the dashed lines mark the location of the free-flow/substrate interface.

Figure 7

Figure 6. (a,b) Mean velocity profile, (c) Reynolds shear stress and (df) RMS velocity fluctuations for deep porous substrates with identical $g/L=0.50$ but different $L^+=12\!$$\!48$. Colours from blue to red are for cases Pd-12/24/36/48-50, and dash-dotted lines for smooth-wall data. The dashed lines mark the location of the free-flow/substrate interface.

Figure 8

Figure 7. ($a$) Shear-driven component of the mean velocity, ($b$) Reynolds shear stress and ($c$$e$) RMS velocity fluctuations for the flow within the substrate, normalised by the corresponding interfacial values and the thickness of one layer of cubes, $D$, for the same cases of figure 6. Colours are as in figure 6.

Figure 9

Figure 8. ($a$,$b$) Mean velocity profile, ($c$) Reynolds shear stress and ($d$$f$) RMS velocity fluctuations for substrates with identical $L^+\approx 24$ and $g/L=0.50$ but different depth $h=1D$ - $9D$. Colours from blue to red are for cases Ro-24-50 ($h/D = 1$), Ps-24-50 ($h/D = 2$), Pd-24-50 ($h/D = 5$) and Pd-24-50-VD ($h/D = 9$), and dash-dotted lines for smooth-wall data. The dashed lines mark the location of the free-flow/substrate interface.

Figure 10

Figure 9. Mean slip velocity, $U_s^+$, for all the substrates studied versus ($a$) pitch $L^+$, ($b$) gap size $g^+$, ($c$) inclusion size $\ell ^+$, ($d$) porosity $\varepsilon$, ($e$) depth $h^+$ and ($f$) permeability $\sqrt {K^+}$. , $L^+\approx 12$; , $L^+\approx 24$; , $L^+\approx 36$; , $L^+\approx 48$; $\bullet$, very deep substrate Pd-24-50-VD; , mesh substrates. Blue, yellow and red colours are for deep porous (Pd), shallow porous (Ps) and rough (Ro) substrates at $Re_\tau \approx 180$, respectively; magenta for $Re_\tau \approx 360$; purple for $Re_\tau \approx 550$. Symbols connected by dashed lines have the same gap-to-pitch ratio $g/L$ and porosity $\varepsilon$.

Figure 11

Figure 10. Mean slip length, $\ell _U^+$, versus ($a$) pitch $L^+$, ($b$) gap size $g^+$, ($c$) inclusion size $\ell ^+$, ($d$) porosity $\varepsilon$, ($e$) depth $h^+$ and ($f$) permeability $\sqrt {K^+}$. Symbols and colours are as in figure 9. The two dotted lines in $(f)$ are for $\ell _U^+=0.7\sqrt {K^+}$ and $\ell _U^+=1.0\sqrt {K^+}$.

Figure 12

Figure 11. Mean velocity profiles near the interface. $(a)$, $(b)$ and $(c)$ are for the cases in figures 5, 6 and 8, respectively, with line styles as in the respective figure.

Figure 13

Figure 12. Ratio of inner to outer shear across the substrate interface, $r_{\textit {sh}}$, versus ($a$) pitch $L^+$, ($b$) gap size $g^+$, ($c$) inclusion size $\ell ^+$, ($d$) porosity $\varepsilon$, ($e$) depth $h^+$ and ($f$) permeability $\sqrt {K^+}$. Symbols and colours are as in figure 9. The dotted line in $(d)$ is for $r_{sh}=0.42\,\varepsilon +0.10$.

Figure 14

Figure 13. Velocity deficit $\triangle U^+$ versus ($a$) pitch $L^+$, ($b$) gap size $g^+$, ($c$) inclusion size $\ell ^+$, ($d$) porosity $\varepsilon$, ($e$) depth $h^+$ and ($f$) permeability $\sqrt {K^+}$. Symbols and colours are as in figure 9.

Figure 15

Figure 14. ($a$,$b$) Mean velocity profile, ($c$) Reynolds shear stress and ($d$$f$) RMS velocity fluctuations for deep porous substrates. Blue to red dotted lines are for substrates with different $L^+$ and $\varepsilon$ but similar $\sqrt {K^+}\approx 1$, cases Pd-12-50, Pd-24-38, Pd-36-33 and Pd-48-28; dashed for similar $\sqrt {K^+}\approx 2.5$, cases Pd-24-56, Pd-36-50 and Pd-48-44; and solid for similar $\sqrt {K^+}\approx 6$, Pd-24-75, Pd-36-67 and Pd-48-61. The dash-dotted lines are for smooth-wall data, and the vertical dashed lines mark the location of the free-flow/substrate interface.

Figure 16

Figure 15. Instantaneous fields of ($a$$j$) $u^\prime$ and ($k$$t$) $v^\prime$ at $y^+\!\approx \!3$ for the same deep porous substrates of figure 14. Columns from left to right correspond to substrates with $L^+\approx 12$, $24$, $36$ and $48$, respectively. (a,b,c,d) and (k,l,m,n) substrates with $\sqrt {K^+}\!\approx \!1$; (e,f,g) and (o,p,q) substrates with $\sqrt {K^+}\!\approx \!2.5$; (h,i,j) and (r,s,t) substrates with $\sqrt {K^+}\!\approx \!6$. Colours from dark to clear are for the value range $[-2:2]$ relative to the RMS value of the variable at that plane.

Figure 17

Figure 16. Pre-multiplied spectra $\alpha _x\alpha _z\Phi _{**}$ at (a,c,e) $y^+\!\approx \!3$ and (b,d,f) $y^+\!\approx \!11$ for the same deep porous substrates of figure 14. (a,b) Substrates with $\sqrt {K^+}\!\approx \!1$; (c,d) substrates with $\sqrt {K^+}\!\approx \!2.5$; (e,f) substrates with $\sqrt {K^+}\!\approx \!6$. Dashed lines are for $L^+\!\approx \!12$, shaded contours for $L^+\!\approx \!24$, solid lines for $L^+\!\approx \!36$ and dotted lines for $L^+\!\approx \!48$. The contours mark values [0.044:0.044:0.264] relative to the corresponding variance or covariance.

Figure 18

Figure 17. Velocity deficit $\triangle U^+$ for all the cases studied as a function of: ($a$) the RMS of the interfacial $u^\prime$; ($b$) the RMS of the interfacial $v^\prime$; ($c$) the slip-based equivalent permeability $K_{eq}^{s+}$; and ($d$) the transpiration-based equivalent permeability $K_{eq}^{t+}$ (right). Lines and symbols are as in figure 9. In ($d$), $K_{eq}^{t+}$ has been calculated for a characteristic near-wall pressure lengthscale $\lambda _p^+=200$, and the error bars represent the range $\lambda _p^+=150$$250$. The values of $\triangle U^+$ versus $\sqrt {K^+}$ from figure 13$(f)$ are displayed in grey for comparison.

Figure 19

Figure 18. ($a$,$b$) Mean velocity profile, ($c$) Reynolds shear stress and ($d$$f$) RMS velocity fluctuations for cases with similar $\sqrt {K_{eq}^{t+}}$. Blue, yellow and red are for deep porous (Pd) substrates ($h/D\geq 5$), shallow porous (Ps) substrates ($h/D=2$) and rough surfaces ($h/D=1$), respectively. Dotted lines are for the cases with different $L^+$, $\varepsilon$, and $h/D$ but similar $\sqrt {K_{eq}^{t+}}\approx 1$: Pd-48-28 ($\sqrt {K^+} = 0.98$, $\sqrt {K_{eq}^{t+}} = 0.97$), Ps-36-33 ($\sqrt {K^+} = 1.10$, $\sqrt {K_{eq}^{t+}} = 0.96$) and Ro-24-50 ($\sqrt {K^+} = 1.82$, $\sqrt {K_{eq}^{t+}} = 0.94$). Dashed lines are for the cases with similar $\sqrt {K_{eq}^{t+}}\approx 1.7$: Pd-24-50 ($\sqrt {K^+} = 1.82$, $\sqrt {K_{eq}^{t+}} = 1.75$), Ps-48-38 ($\sqrt {K^+} = 1.88$, $\sqrt {K_{eq}^{t+}} = 1.66$) and Ro-48-44 ($\sqrt {K^+} = 2.66$, $\sqrt {K_{eq}^{t+}} = 1.70$). Solid lines are for the cases with similar $\sqrt {K_{eq}^{t+}}\approx 3.5$: Pd-48-50 ($\sqrt {K^+} = 3.64$, $\sqrt {K_{eq}^{t+}} = 3.44$), Ps-24-75 ($\sqrt {K^+} = 5.80$, $\sqrt {K_{eq}^{t+}} = 3.68$) and Ro-48-61 ($\sqrt {K^+} = 6.28$, $\sqrt {K_{eq}^{t+}} = 3.55$). The dash-dotted lines are for smooth-wall data, and the vertical dashed lines mark the location of the free-flow/substrate interface.

Figure 20

Figure 19. Instantaneous fields of ($a$$i$) $u^\prime$ and ($j$$r$) $v^\prime$ at $y^+\!\approx \!3$ for the same substrates of figure 18. Columns from left to right correspond to deep porous (Pd), shallow porous (Ps) and rough (Ro) substrates, respectively. (a,b,c) and (j,k,l) Substrates with $\sqrt {K_{eq}^{t+}}\!\approx \!1$; (d,e,f) and (m,n,o) substrates with $\sqrt {K_{eq}^{t+}}\!\approx \!1.7$; (g,h,i) and (p,q,r) substrates with $\sqrt {K_{eq}^{t+}}\!\approx \!3.5$. Colours from dark to clear are for the value range $[-2:2]$ relative to the RMS value of the variable at that plane.

Figure 21

Figure 20. Premultiplied spectra $\alpha _x\alpha _z\Phi _{**}$ at (a,c,e) $y^+\!\approx \!3$ and (b,d,f) $y^+\!\approx \!11$ for the same deep porous substrates of figure 18. (a,b) Substrates with $\sqrt {K_{eq}^{t+}}\!\approx \!1$; (c,d) substrates with $\sqrt {K_{eq}^{t+}}\!\approx \!1.7$; (e,f) substrates with $\sqrt {K_{eq}^{t+}}\!\approx \!3.5$. Shaded contours are for deep porous (Pd) substrates, yellow dotted lines for shallow porous (Ps) substrates and red solid lines for rough (Ro) surfaces. The contours mark values [0.044:0.044:0.264] relative to the corresponding variance or covariance.

Figure 22

Figure 21. Substrate regime diagram for a staggered-cube topology with $g/L=1/2$. The shaded contours are for the transpiration-based equivalent permeability $\sqrt {K_{eq}^{t+}}$, taken as a surrogate for the drag increase. The dashed and solid contour lines are for $f_{\mathcal {L}s}$ and $f_{\mathcal {K}t}$, respectively, for values [0.1 : 0.1 : 0.9] from red to blue. The results have been obtained for a characteristic wavelength for the overlying turbulence $\lambda _p^+=200$. The dotted straight line represents impermeable rough surfaces with $h=L/2$. The dashed lines represent boundaries between regimes. The markers represent the present twelve DNSs with this topology, $g/L = 1/2$.

Figure 23

Figure 22. Detail of the interstitial microscale flow in substrates made up of interconnected and disconnected staggered cubes. Results are shown for the velocity magnitude, normalised by the Darcy velocity, in xz sections; through the middle of a row of cubes in (a,c,e), and through a plane at the half-height between centres of consecutive rows in (b,d,f). The location of the cubes is marked in white, with dashed lines for cubes not intersected by the section. In (a,c,e), streamlines of the locally two-dimensional flow are also portrayed in black. (a,b) Overlapping cubes with $g/L=7/16$; (c,d) just-touching cubes with $g/L=1/2$; (e,f) suspended cubes with $g/L=9/16$. For each panel pair, results on the left are for Stokes-flow simulations, and results on the right for ensemble averages from DNSs with $L^+\approx 24$, when available (cases Pd-24-50 and Pd-24-56).

Figure 24

Figure 23. Results from figure 17($d$) for the roughness function $\triangle U^+$ as a function of the transpiration equivalent permeability $K_{eq}^{t+}$. Black symbols, interconnected substrates of staggered cubes or mesh-like lattices. White symbols, frozen suspensions of staggered cubes.

Figure 25

Figure 24. Comparison of turbulent statistics for interconnected and frozen-suspension substrate topologies. (a,b) Mean velocity profile, (c) Reynolds shear stress and (df) RMS velocity fluctuations. Dashed lines, substrates with $\sqrt {K^{t+}_{eq}}\approx 2$; blue, Pd-12-67 ($\sqrt {K^+} = 2.03$, $\sqrt {K_{eq}^{t+}} = 1.86$); yellow, Ps-36-50 ($\sqrt {K^+} = 2.73$, $\sqrt {K_{eq}^{t+}} = 2.25$); red, MRo-48-56 ($\sqrt {K^+} = 3.30$, $\sqrt {K_{eq}^{t+}} = 1.98$). Solid lines, substrates with $\sqrt {K^{t+}_{eq}}\approx 5$; blue, Pd-24-75 ($\sqrt {K^+} = 5.80$, $\sqrt {K_{eq}^{t+}} = 5.30$); magenta, MPd-36-78 ($\sqrt {K^+} = 5.34$, $\sqrt {K_{eq}^{t+}} = 5.11$); purple, MPd-48-72 ($\sqrt {K^+} = 5.94$, $\sqrt {K_{eq}^{t+}} = 5.54$).

Figure 26

Figure 25. ($a$,$b$) Mean velocity profile, ($c$) Reynolds shear stress and ($d$,$f$) RMS velocity fluctuations for case Pd-48-25 with different resolutions. Blue and red lines are for the coarser and finer resolutions, 32 and 64 points per pitch $L$, respectively. The dashed lines mark the location of the free-flow/substrate interface.

Figure 27

Figure 26. A priori values of $\sqrt {K}$ for the staggered-cube configuration with $g/L=1/4$, obtained from Stokes-flow simulations with different grid resolutions. The blue and red makers represent the resolutions compared in DNSs for case Pd-48-25. The dashed line marks the asymtotic value $\sqrt {K^+}\approx 0.0177$, used in (b) to estimate the relative error.

Figure 28

Figure 27. Instantaneous fields $u^\prime$ (a,d,g,j,m), $v^\prime$ (b,e,h,k,n) and $p^\prime$ (c,f,i,l,o) at $y^+\!\approx \!3$ for cases with different $Re_\tau$. From top to bottom: Pd-24-50(-HR), Pd-36-50(-HR), Pd-48-38(-HR), Pd-48-50(-HHR) and Pd-48-62 (-HR,-HHR). The subplot at the bottom-left corner of each panel is for the case with lower $Re_\tau$ than the corresponding case with higher $Re_\tau$ in the remainder of the panel. Colour range black–red–yellow–white corresponds to $[-2:2]$ times the RMS of the variable on the plane.

Figure 29

Figure 28. Mean velocity profile and wall-normal velocity RMS fluctuation at different $Re_\tau$. From top to bottom, cases Pd-24-50(-HR), Pd-36-50(-HR), Pd-48-38(-HR), Pd-48-50(-HHR) and Pd-48-62(-HR,-HHR). Blue lines are for $Re_\tau \!\approx \!180$, magenta lines for $Re_\tau \!\approx \!360$ and purple lines for $Re_\tau \!\approx \!550$.

Figure 30

Figure 29. Premultiplied spectra $\alpha _x\alpha _z\Phi _{**}$ at $y^+\approx 3$ for the cases with different $Re_\tau$. Blue shades are for $Re_\tau \approx 180$, magenta lines for $Re_\tau \approx 360$ and purple lines for $Re_\tau \approx 550$. From top to bottom: Pd-24-50(-HR), Pd-36-50(-HR), Pd-48-38(-HR), Pd-48-50(-HHR) and Pd-48-62(-HR,-HHR). Contours represent six equidistant levels (0.044, 0.088, 0.132, 0.176, 0.220 and 0.264) relative to the corresponding variance or covariance.

Figure 31

Figure 30. Darcy–Brinkman-based attenuating coefficients $f_{*}$ as functions of dimensionless wavelength $\tilde {\lambda }\equiv 2\pi /\tilde {\alpha }$ and depth $\tilde {h}$.

Figure 32

Figure 31. Velocity deficit $\triangle U^+$ for the present DNS substrates as a function of their upscaled coefficients derived from homogenisation (Bottaro & Naqvi 2020; Naqvi & Bottaro 2021): $(a)$ slip length, $L_s$; $(b)$ interface permeability, $K_{{intf}}$; $(c)$ intrinsic permeability, $K_y$. Symbols are as in figure 9.

Figure 33

Figure 32. Velocity deficit $\triangle U^+$ as a function of $(a)$ the permeability $K^+$ and $(b)$ the equivalent permeability $K_{eq}^{t+}$ for the present DNSs and other substrates in the literature. $\bullet$ and lines faded in the background, present staggered cubes; , meshes of cases MPd; , meshes of cases MFPd; , meshes of cases MTPd; , randomly packed spheres from Zippe & Graf (1983); , staggered cubes from Kuwata & Suga (2016a); $+$, collocated spheres from Kim et al. (2020); , reticulated foams from Esteban et al. (2022); $\times$, randomly packed spheres from Karra et al. (2023); , mesh lattices from Habibi Khorasani et al. (2024).

Figure 34

Table 3. Parameters for mesh substrates with flat interfaces (MFPd) and tall interfacial protrusions (MTPd). Here $L$ is the grain pitch, $g$ the gap size, $h$ the substrate depth, $\varepsilon$ the porosity, $K$ the permeability, $K_{eq}^{t}$ the transpiration equivalent permeability and $\triangle U^+$ the resulting roughness function. The ‘$+$’ superscripts indicate viscous scaling.