The fluctuation of material parameters and coupling effects of them have significant effects on cross-sectional deformation of rectangular tube in rotary draw bending process. So, in this research, a global sensitivity analysis (GSA) system was established based on the combination of Morris' GSA method and 3-D finite element method, and the reliability of the system is validated. Based on the system built, the sensitivity values of different material parameters combinations were analyzed. The results show that (i) the maximum cross-sectional deformation ratio decreases with the increase of Young's module E and strain hardening exponent n, while the effects of strength coefficient K, initial yield stress σS, and thickness anisotropy exponent γ on cross-sectional deformation are opposite to those of E and n, (ii) the groups which contain E and γ simultaneously show greater sensitivity and the effect of group only including E and γ on cross-sectional deformation is the most remarkable, while the most insensitive group in different combinations contains K, and (iii) mostly, the sensitivity values of coupling groups to cross-sectional deformation are larger than those of one-parameter groups.

The pitting corrosion resistance of AL-6XN PLUS™ superaustenitic stainless steel, 304L, 316L, and 317L austenitic stainless steels was investigated using the cyclic polarization technique. These materials were evaluated in the as received condition and heat-treated at temperatures between 500 °C and 900 °C for 72 h. A thermodynamic simulation was performed using the software Thermocalc® to predict possible deleterious phases in selected temperatures. The simulations have predicted the sigma phase in the selected temperature range. An aqueous solution of sulfuric acid and sodium chloride was used as electrolyte in the corrosion tests. The results showed that pitting corrosion was not observed on the samples of AL-6XN PLUS™ steel. The 304L steel suffered pitting corrosion. All the polarization curves of this steel showed hysteresis characteristics of pitting corrosion. The 316L and 317L steels were resistant to pitting corrosion, but susceptible to crevice corrosion.

We have reported the chemical blending carbonization method to obtain microporous carbon with high surface area for application as electrode materials in supercapacitors. Aliphatic dicarboxylic acids with different methylene numbers (n = 2, 4, 6, and 8) react with phenolic resin (PF) during curing process. Abundant micropores are created in the carbon matrix after the decomposition of grafted or blocked diacids at temperature higher than 400 °C. The specific surface area (SSA) of the carbonized blending system increases with the diacid chain length, but decreases after n > 4 of the chain length. The maximum SSA of the blending system is up to 605.9 m2/g, which increased approximately 68% compared to that of the neat carbonized PF. Electrochemical investigation indicates that the highest specific capacitances of the blending system reaches 175 F/g at a specific current of 0.1 A/g in 30 wt% KOH aqueous electrolyte. Furthermore, the capacitance maintenance achieves 82.8% as the current density enlarged 55 times.

From recent nanoindentation experiments, two types of pop-in modes have been identified: a single pop-in with a large displacement excursion and a number of pop-ins with comparable and small displacement excursions. Theoretical analyses are developed here to study the roles played by indenter tip radius, pre-existing defect density, heterogeneous nucleation source type, and lattice resistance on the pop-in modes. The evolution of dislocation structures in earlier pop-ins provides input to modeling a stochastic, heterogeneous mechanism that may be responsible for the subsequent pop-ins. It is found that when the first pop-in occurs near theoretical shear stress, the pop-in mode is determined by the lattice resistance and tip radius. When the first pop-in occurs at low shear stress, whether the successive pop-in mode occurs depends on how the heterogeneous dislocation nucleation source density increases as compared to the increase of the total dislocation density. The above transitions are found to correlate well with the ratio of indenter tip radius to the mean spacing of dislocation nucleation sources.

Zn–Ni alloy coatings were deposited on rolled copper foil via electro-brush plating with different micro-force. Surface morphologies, microhardness, roughness, and bending performance were characterized. Mechanisms and influences of electro–brush plating micro-force on coatings performances were investigated and revealed. With the increase of electro-brush plating micro-force, surface morphologies of coatings become smooth and dense, and the grain size was refined. Microhardness of coatings had a gradually increasing tendency when the increasing amplification was reduced. However, surface roughness of coatings as well as bending performance increased firstly and then decreased. The mechanisms of micro-force generation and action were explained by mechanics theory and principle model. Plastic deformation and work hardening are generated and performances are improved. Consequently, the performance of electro-brush plating coatings has a tight relevance with micro-force.