Crystalline silicon based photovoltaics continues to be the dominant technology for large scale deployment of solar energy. While impressive cost gains in silicon based PV have come with scale, there remains a strong push for increased efficiencies and further lowering of manufacturing costs to achieve true grid parity. So far, however, there has not been a production proven approach that reduces the cost while maintaining or increasing the efficiency. Attempts to reduce the amount of silicon used, for example, have led to development of various kerfless wafer manufacturing approaches. While some of these approaches have shown the potential for reduced costs, they also compromise the efficiency mainly due to the inferior quality of the material.

Epitaxy based kerfless silicon wafers, on the other hand, has shown the potential to reverse this trend offering lower manufacturing costs while maintaining or even enhancing the efficiency due to the high quality of the n-type and p-type silicon epitaxial (Epi) wafers. In this work, we present key aspects of Crystal Solar’s patented high throughput production silicon epitaxial reactor and its use in the manufacture of standard thickness N and P wafers. Besides the advantage of having significantly reduced cost, these Epi wafers have high quality, better mechanical strength and resistance to light inducted degradation due to significantly reduced oxygen content.

The Capstone Design course in the Department of Mechanical Engineering at Northeastern University requires students to build a physical prototype by the end of the two semester sequence. Although students have long been required to take an introductory materials science course as part of their curriculum, there was concern that materials selection was a weakness in the design process. Beginning in Fall 2011, the CES Edupack materials selection software was introduced into the Capstone Design class. The current work means to investigate: 1) how to assess designs for effective materials selection 2) whether the new software was actually used by the student teams and 3) whether there was evidence of improved materials selection in the projects that occurred after the new software was introduced. Final capstone design reports from 10 previous terms were examined to look for evidence of systematic materials selection procedures and clear discussion of materials properties as the basis for selecting a material. References to the software were also noted. Results show that 24% of the groups used the CES Edupack software in the first three terms that the software was available. In addition, there was an increase in the number of groups that used a systematic selection process based on research into published materials properties rather than choosing materials based on rough experimentation or convenience. Finally, there has been an increase in the number of projects which consider or incorporate composites, high temperature alloys, and advanced polymers as the software has increased awareness of these options.

Exfoliated montmorillonite (exMMT) nanoplatelets are a two-dimensional electrolyte carrying ∼1.78 dissociable monovalent cations per nanometer square. They were fabricated through soap-free emulsion polymerization of poly(methyl methacrylate) in the presence of MMT. Because the dissociated exMMTs are anionic, they were not only capable of gelatinizing 1-methyl-3-propylimidazolium iodide (MPII) ionic liquid-based electrolyte, but also increased the power conversion efficiency of resulting dye-sensitized solar cell (DSSC) from 6 to 7.77%. Recently, we investigated the ionic conductive mechanism of exMMT-gelled MPII ionic liquid-based electrolyte and found that the exMMTs acted like an oxidizing agent for iodide ions (I-). As exMMTs were mixed with MPII, I- ions readily oxidized to I3 - and even to I5 - ions by losing the electrons. Consequently, the ionic conductivity was significantly increased due to the fact that I-, I3-, and I5 - tended to form redox couples that transported faster by way of the Grothus/exchange reaction process.

In the present work, a comparative study is attempted, dealing with the influence of the grain size distribution on the microstructure and the free carrier concentration in Mg2SnXSi1-X (x=0.2) ternary compounds doped with Sb. Structural in-homogeneities were monitored by using Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM) as well as Fourier transform infrared spectroscopy (FTIR) in the reflectivity mode.

Modern concrete has a record of good performance of around 120 years although there are structures in perfect conservation made with roman concrete (mixture of lime and natural pozzolans). El Cabril repository has a design life of 300-500 years and therefore, it should keep its integrity much longer than the back experience we have on reinforced concrete structures, which makes necessary a closer monitoring with time on the aging of concrete in real conditions. With this purpose, Enresa has designed in collaboration with IETcc and Geocisa the installation of permanent sensors in a pilot nuclear waste container in buried conditions. The sensors were installed in 1995 for monitoring corrosion parameters and have been working until present. The non-destructive tests (NDT) applied are based in electrochemical measurements (corrosion rate, corrosion potential, electrical resistivity, concrete strains, oxygen availability). Relations between the climatic influence, the buried depth and the corrosion parameters are also presented. The results indicate that temperature is a very relevant variable influencing the measurements. All the other parameters evolve according to seasonal changes. Values of activation energies of the resistivity changes are given although it seems more adequate to model the evolution with time by simply plotting the values registered at 20 ± 2 °C.

In electrostatic force microscopy (EFM), a conductive atomic force microscopy (AFM) tip is electrically biased against a grounded sample and electrostatic forces are investigated. This methodology has been broadly used in the scientific community to characterize dielectric properties of samples at the nanoscale. Two are the main operating conditions associated with this technique. The oscillation amplitude is usually kept to very small values to allow a linearized approach to the force reconstruction and the tip-sample distance is maintained elevated. However, this latter condition negatively affects the lateral resolution of the technique. Thus, electrostatic interaction should be probed in the vicinity of the sample. Theoretically, in this region the force can be linearized using oscillation amplitudes in the order of Å. This might cause the trapping of the tip on the surface (snap-in). Furthermore, at small distances, short-range forces (i.e. Van der Waals’) might reach values comparable to electrostatic forces.

Here we present a framework that combines EFM and dynamic amplitude modulation AFM to achieve decoupled reconstruction of forces. It permits reconstructing the real shape of the electrostatic force and the capacitance of the tip-sample system even in the vicinity of the surface. This is done using a technique proposed in literature by Sader and Katan to reconstruct the force without the linearization approximation. The steps needed to decouple short-range and electrostatic forces are explained in detail. This data can be employed to derive the electrical properties of thin films with enhanced lateral resolution with respect to the commonly used EFM techniques.

Under a creep condition of relatively intense stress, dispersive precipitation of TiC nanoparticles could be promptly brought out within the austenite grain when the iron-nickel-base superalloy was fabricated through the specific production of the ingenious alloy design, applicable electro-slag remelting and high-temperature solution-anneal developed in this study. Both the TiC and coexistent M23C6 precipitates are cubo-octahedral in shape, remaining the cube-to-cube orientation relationship and coherent {111}carbide/γ and {100}carbide/γ interphase interface with the austenite, which bring about the dispersion-strengthening effect so that the time to rupture for the present alloy could be increased by 1.8 times of magnitude relative to the commercial creep-resistant product of the same grade. The improved creep property can be attributed to the mechanism that the nanometer-scale intragranular TiC and submicron intergranular M23C6 can act as pinning points for individual dislocations and grain boundaries, respectively, resulting in the raised Orowan strengthening and suppressed grain boundary sliding. Since the strengthening media found in this study are thermally stable and able to emerge readily prior to the formation of γ’ phase at the temperature range studied, this work suggested an improved grade of heat resistant alloy for applications in a relatively harsh environment that the creep lifetime might be shorter than the incubation period of the common strengthening phase for superalloys.

Researchers have investigated hydrogels as potential materials for biological monitoring. Hydrogel compositions have been designed to respond to changes in temperature, pH, glucose concentration and ionic strength concentration. Hydrogels designed to respond to changes in environmental conditions have demonstrated their ability to respond via a swelling or shrinking action. This swelling behavior can be exploited using a variety of signal transduction methods. While this technology shows promise, the degradation of hydrogel materials has not yet been characterized with respect to the shelf life of hydrogel samples or to their use in continuous testing. A series of experiments were performed to test hydrogels stored for extended periods of time then subjected to oscillatory testing, and the results have been analyzed to determine whether hydrogels can be used for extended periods of time for biological sensing applications.

Generally, indium-tin-oxides (ITO) thin film is prepared by the sputtering process with ITO target, but only 20% of ITO yielded from the target is deposited on the substrate. Namely, about 80% ITO is exhausted by the deposition elsewhere far from the substrate. The recycling process is limited so that ca 20% ITO of the starting target is lost without any recovery. Even if the recycling of ITO has been carried out in this process, we should prepare ITO target of 5 times more than apparent use of ITO on film. If we change it to printing process from the sputtering, the reduction in ITO use is expected as ca. 50%, considering the increase in film thickness by printing. Our target technology also includes ITO nanoink for the project. As a result, monodispersed ITO nanoparticles (NPs) with a cubic shape were fabricated by using quaternary ammonium hydroxide-assisted metal hydroxide organogels. These NPs have perfect uniformity in size with beautiful shape, and perfect single crystalline structure including Sn. As we were attempted to make thin film with ITO nanoink, it was successfully fabricated below 200 nm in thickness and the resistivity was drastically decreased below 1.0 x 10-3 Ω cm after heat treatments. GZO nanoink as substitute of ITO has also been developed.

The precipitate behavior in a floating zone silicon crystal produced from a Czochralski single-crystal ingot has been studied. Large precipitates of α-Si3N4 crystal, having a dimension of about 2 μm, were formed at the mid-depth in the wafer by means of annealing at a high temperature in an ambient N2 (70%) + O2 (30%) atmosphere. The precipitate number detected by cross-sectional X-ray topography increased with the increasing annealing time. Interstitial silicon is expected to eliminate the precipitate origins.

Rocks are composed of minerals, bounding matrix, cracks and pores. The study of changes in the physical properties of rocks as a function of heat treatment is relevant to various engineering and industrial applications. The effect of thermal damage on the compression, strength, ultimate compression strain, color and loss of mass of two different limestones extracted from the Yucatan Peninsula is studied. Different thermal treatments are applied by heating the sample from room temperature up to 600°C, with steps of 100°C. The results show a high correlation between the heat transport characteristics, mechanical properties, content of organic matter and the presence of carbonates and iron oxides in each type of limestone rock.

Outstanding information about the material composition and pictorial techniques of the New Spain Colonial painting can be obtained via a full characterization using a set of analytical techniques. Given the cultural importance of this painting, a non-invasive approach is preferred. Moreover, the preparation and use of reference materials using original recipes is necessary for a correct interpretation of the spectroscopic data from historical objects. Here, we present the results obtained via an in-situ Raman spectroscopic analysis of a set of pictorial reference materials, created according to XVI and XVII centuries’ recipes. Several difficulties were encountered, such as the low Raman detection signal, an intrinsic fluorescence of the material, and in some cases even laser-induced degradation. For this reason, the usual molecular Raman analysis was extended to Surface Enhanced Raman Spectroscopy (SERS), which enhances the Raman signal and quenches the fluorescence. It was then applied to the analysis of two wood paintings from the ex-convent San Francisco Tepeyanco, in Tlaxcala.

We analyze photoluminescence (PL) and electroluminescence (EL) using a hyperspectral imager that records spectrally resolved luminescence images of solar cell absorbers. The system is calibrated to yield the luminescence flux in absolute values. This system enables to quantitatively image physical parameters such as the photovoltage with an uncertainty of less than 30mV. The wide field illumination, low power excitation and fast acquisition brings new insights compare to classical setups such as confocal microscope. Several types of absorbers have been analyzed. For instance, we can investigate spatial fluctuations of the Quasi Fermi Levels splitting in CIGS polycristalline absorbers and link those fluctuations to transport properties. The method is general to the point that third generation PV cells absorbers can also be evaluated. We illustrate the great potential of our setup by imaging quasi Fermi levels splitting in Intermediate Band Solar cells. Such techniques, directly evaluating the performance of photovoltaic absorbers and devices are needed for fast, high throughput investigations of combinatorial experiments such as the projects carried out for the material genomics programme.

Precipitates of Cr at Σ3 <110> {112} GB in α-Fe have been studied using molecular dynamics with a two-band embedded atomic model potential. The accumulation and segregation of Cr atoms and the evolution of the GB depend on local Cr concentration and temperature. At the early stage, with the existence of vacancies, the strong attraction of Cr with the GB core provides a pathway for Cr atoms to quickly accumulate within the GB core. With the increase of Cr concentration, the size of Cr dilute precipitates increases dramatically. And the strong segregation of Cr at the GB is observed, when Cr concentration reach 20%. Also, the size of Cr precipitates increases with increasing the temperatures from 300 K to 1000 K. The accumulation and segregation of Cr atoms at the GB lead to significant deformation of the GB structure and the formation of GB steps, causing the displacement and broadening of the GB.

In this paper, single crystal 4H-SiC MEMS devices with n-p-n epitaxial structure was fabricated. A dopant-selective photoelectrochemical etching technique was applied to etch the sacrificial p-type SiC layer to release n-type SiC suspended structures on n-type SiC substrate. The selective etching was achieved by applying a bias which employs the different flat-band potentials of n-SiC and p-SiC in KOH solution. Such MEMS devices have the potential to fully exploit the superior properties of single crystal SiC for harsh environment operation, as well as mature epitaxial growth and device fabrication of 4H-SiC. The n-p-n structure, together with the previously reported p-n structure, extends the capability of monolithic integration between MEMS with electronic devices and circuits on SiC platform.

We studied the structure and mechanical properties of DNA i-motif nanowires by means of molecular dynamics computer simulations. We built up to 230 nm-long nanowires, based on a repeated TC5 sequence from NMR crystallographic data, fully relaxed and equilibrated in water. The unusual C●C+ stacked structure, formed by four ssDNA strands arranged in an intercalated tetramer, is here fully characterized both statically and dynamically. By applying stretching, compression and bending deformations with the steered molecular dynamics and umbrella sampling methods, we extract the apparent Young’s and bending moduli of the nanowire, as well as estimates for the tensile strength and persistence length. According to our results, i-motif nanowires share similarities with structural proteins, as far as their tensile stiffness, but are closer to nucleic acids and flexible proteins, as far as their bending rigidity is concerned. Curiously enough, their tensile strength makes such DNA fragments tough as mild steel or a nickel alloy. Besides their yet to be clarified biological significance, i-motif nanowires may qualify as interesting candidates for nanotechnology templates, due to such outstanding mechanical properties.

It is biologically and clinically important to understand and explain the functional properties of cartilage, such as its load bearing and lubricating ability, in terms of the structure, organization, components and their interactions. Our approach tries to explain functional material properties of these tissues as arising from polymeric interactions between and among the different molecular constituents within the tissues at different hierarchical lengthscales. We treat the tissue effectively as a complex molecular composite containing highly charged polysaccharide microgels trapped within a fine collagen meshwork. We have been developing a multi-scale experimental and theoretical framework to explain key material properties of cartilage by studying those of its constituents and the interactions among them at a variety of length and time scales. We use this approach to address important biological questions. One novel application we highlight here is the use of non-invasive magnetic resonance imaging (MRI) methods to characterize different components and compartments within cartilage and the different water environments associated with each one, in an attempt to provide a comprehensive picture of the mechanical/chemical state of cartilage.

Nax CoO2 has a particularly high contact resistance because it forms an insulated layer of NaHCO3 and Na2CO3, which are produced in a chemical reaction with carbon dioxide and water in air on the surface. In this study, we tried to improve the interface resistance between Nax CoO2 and Ag sheet electrodes by connecting these materials with the spark plasma sintering (SPS) technique. The interface resistance between Nax CoO2 and Ag sheet electrodes connected by SPS is compared with that connected with Ag paste. In an experiment, the interface resistance of a sample treated by decrease to less than 1/600 of the former value. It is thought that the NaHCO3 and Na2CO3 insulated layer is decomposed through the application of a large value of applied DC current by using the SPS technique.

We report on the preparation and characterization of crystalline bismuth oxide thin films via Biased Target Ion Beam Deposition method. A focused blue laser (405nm) is used to write an array of dots in the bismuth oxide thin film and demonstrate clear and circular recording marks in form of “bubbles” or “little volcanos” (FWHM ∼500nm). Results indicate excellent static recording characteristics, writing sensitivity and contrast. The recording mechanism is investigated and is believed to be related to laser-induced morphology change.