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Published online by Cambridge University Press: 12 December 2025
This study presents the control of an omnidirectional automated guided vehicle (AGV) with mecanum wheels using a hybrid optimization algorithm that combines a modified A* algorithm and the dynamic window approach (ADWA-HO). The method ensures efficient and precise navigation in both static and dynamic environments. The modified A* algorithm generates global paths, removes redundant nodes, and refines trajectories to improve efficiency and smoothness. At the same time, the dynamic window approach (DWA) enables real-time local path planning and obstacle avoidance. By evaluating the AGV’s motion commands in real time, ADWA-HO selects optimal velocity commands within a dynamically updated window, thereby reducing route conflicts and ensuring stable movement. Compared with benchmark methods including dynamic A* (D*), artificial potential field (APF), DWA, probabilistic roadmap (PRM) & rapidly exploring random tree (RRT) fusion, and PRM & DWA fusion, the proposed ADWA-HO achieves improvements in average path length of 28.10%, 22.95%, 21.16%, 17.35%, and 10.71% and in average motion time of 23.48%, 17.85%, 15.47%, 11.86%, and 7.53% on both Map 1 and Map 2, respectively. The difference between simulation and real-world experiments is limited to 5.35% in path length and 4.38% in motion time, confirming the method’s practical reliability. Furthermore, the algorithm achieves lower standard deviation in both metrics, indicating higher consistency of performance. This work also introduces a novel map-building strategy based on geometric and semantic data modules, which enhances the adaptability of real-world AGV deployment.