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Improved model of isothermal and incompressible fluid flow in pipelines versus the Darcy–Weisbach equation and the issue of friction factor

Published online by Cambridge University Press:  18 March 2020

Zdzisław Kowalczuk*
Affiliation:
Department of Robotics and Decision Systems, Faculty of Electronics, Telecommunications and Informatics, Gdańsk University of Technology, PL 80-233Gdańsk, Poland
Marek S. Tatara
Affiliation:
Department of Robotics and Decision Systems, Faculty of Electronics, Telecommunications and Informatics, Gdańsk University of Technology, PL 80-233Gdańsk, Poland
*
Email address for correspondence: kova@eti.pg.edu.pl

Abstract

In this article, we consider the modelling of stationary incompressible and isothermal one-dimensional fluid flow through a long pipeline. The approximation of the average pressure in the developed model by the arithmetic mean of inlet and outlet pressures leads to the known empirical Darcy–Weisbach equation. Most importantly, we also present another improved approach that is more accurate because the average pressure is estimated by integrating the pressure along the pipeline. Through appropriate transformation, we show the difference between the Darcy–Weisbach equation and the improved model that should be treated as a Darcy–Weisbach model error, in multiplicative and additive form. This error increases when the overall pressure drop increases. This symptomatic phenomenon is discussed in detail. In addition, we also consider four methods of estimating the coefficient of friction, assess the impact of pressure difference on the estimated average flow velocity and, based on experimental data, we show the usefulness of new proposals in various applications.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - SA
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-ShareAlike licence (http://creativecommons.org/licenses/by-nc-sa/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the same Creative Commons licence is included and the original work is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use.
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1. Reference pressure calculated as (a) the arithmetic mean (DW) and (b) the integral mean (PM) over the pressure plane $\boldsymbol{p}$.

Figure 1

Figure 2. Relative multiplicative error $\unicode[STIX]{x1D702}(\boldsymbol{p})$ as a function of pressure drop, calculated on the basis of the DW model and PM (white line indicates singularity of the error in the absence of pressure drop).

Figure 2

Figure 3. Three-dimensional plot of the relative multiplicative error $\unicode[STIX]{x1D702}(\boldsymbol{p})$ as a function of pressure drop, calculated using the DW model and PM (white line denotes singularity of the relative index for zero pressure drop).

Figure 3

Figure 4. Additive error $e(\boldsymbol{p})$ of the pressure drop calculated using the DW model.

Figure 4

Figure 5. Three-dimensional plot of the error $e(\boldsymbol{p})$ of the DW equation determining the pressure drop.

Figure 5

Figure 6. Plot of $\unicode[STIX]{x1D710}_{P}(\unicode[STIX]{x1D709})$, the ratio of PM and DW estimates of the flow rate as a function of the relative pressure $\unicode[STIX]{x1D709}$. The dashed line indicates the asymptote at the value $\unicode[STIX]{x1D710}_{P}=\sqrt{{\textstyle \frac{3}{4}}}$ for $\unicode[STIX]{x1D709}\rightarrow \infty$.

Figure 6

Figure 7. Measurements of the inlet and outlet mass flow rates for experiment 1.

Figure 7

Figure 8. Measurement of inlet and outlet pressures for experiment 1 with reference pressures calculated using PM and DW (note that the model difference is more visible than in figure 1).

Figure 8

Figure 9. Friction factor estimated using (5.2), (5.3), (5.10) and (5.11) as a result of the first experiment.

Figure 9

Figure 10. Measurements of the inlet and outlet mass flow rates for experiment 2.

Figure 10

Figure 11. Measurements of inlet and outlet pressures for experiment 2 (reference pressures calculated using PM and DW are also indicated).

Figure 11

Figure 12. Friction factor estimated using (5.2), (5.3), (5.10) and (5.11) for the second experiment (shaded area indicates the distribution of the Colebrook PM estimations of the friction coefficient resulting from viscosity uncertainty).

Figure 12

Figure 13. Generic function $\unicode[STIX]{x1D705}(\unicode[STIX]{x1D709})$ along with the parameters of the two experiments.