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Flow over a finite-span circular cylinder rolling along a plane wall: forces and moments

Published online by Cambridge University Press:  09 May 2025

S.J. Terrington*
Affiliation:
Fluids Laboratory for Aeronautical and Industrial Research (FLAIR), Department of Mechanical and Aerospace Engineering, Monash University, Melbourne, VIC 3800, Australia
M.C. Thompson
Affiliation:
Fluids Laboratory for Aeronautical and Industrial Research (FLAIR), Department of Mechanical and Aerospace Engineering, Monash University, Melbourne, VIC 3800, Australia
K. Hourigan
Affiliation:
Fluids Laboratory for Aeronautical and Industrial Research (FLAIR), Department of Mechanical and Aerospace Engineering, Monash University, Melbourne, VIC 3800, Australia
*
Corresponding author: S.J. Terrington, stephen.terrington1@monash.edu

Abstract

This study obtains expressions for the force and moment coefficients for a finite-span circular cylinder rolling on a plane wall. It is assumed that a small, but finite, gap exists between the cylinder and the wall, as a result of, for example, surface roughness. Using the method of matched asymptotic expansions, the flow is decomposed into an inner solution, valid in the narrow interstice between the cylinder and the wall, and an outer solution, valid far from the interstice. Then, the force and moment coefficients are expressed as the sum of a gap-dependent term, which is computed from the inner solution, and a gap-independent term, which is computed from the outer solution. Solutions to the inner flow are obtained by solving numerically the two-dimensional Reynolds equation for the lubrication flow in the interstice. The inner solution depends only on a single parameter, the cylinder aspect ratio divided by the gap-diameter ratio, and the effects of this parameter on the gap-dependent force and moment coefficients are deduced. Solutions to the outer flow are obtained using thee-dimensional numerical simulations for a range of Reynolds numbers, cylinder aspect ratios and cylinder rotation rates. Then, the variation of the force and moment coefficients against each of these terms is obtained.

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Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Figure 1. Problem considered in this work, showing (a) oblique, (b) side and (c) top views. A finite cylinder of diameter $d$ and span $W$ translates parallel to a plane wall with velocity $U$ and angular velocity $\Omega = 2kU/d$, where $k$ is the slip coefficient, while maintaining a gap $G$ between the cylinder and the wall. Both Cartesian $(x,y,z)$ and cylindrical $(r,\theta, z)$ coordinate systems are used.

Figure 1

Figure 2. Geometry of the inner lubrication region. Here, $h$ is the film thickness, while $\boldsymbol {U_1}$ and $\boldsymbol {U_2}$ are the velocities of the wall and cylinder, respectively.

Figure 2

Figure 3. Contours of dimensionless pressure $\hat {p}$ for (a,b) $\hat {A} = 100$ and (c,d) $\hat {A} = 10$, computed using (a,c) lubrication theory and (b,d) full 3-D numerical simulations. For the 3-D simulations, physical parameters were $Re = 50$, $k = 1$, $A = 1$ and (b) $G/d = 10^{-4}$ for $\hat {A} = 100$ and (d) $G/d = 10^{-2}$ for $\hat {A} = 10$.

Figure 3

Figure 4. Profiles of $\bar {\hat {g}}$ obtained using the finite-difference lubrication solution, along with the analytic outer-flow solution $\bar {\hat {g}}_o$ against (a) $\hat {x}$ and (b) $x=\hat {x}\sqrt {G/d}$. The aspect ratio is held constant at $A = 1$, and profiles of $\bar {\hat {g}}$ are computed for a range of $G/d$.

Figure 4

Table 1. Resolution study for numerical computations of $f(\hat {A})$. Here $n_x$ and $n_z$ are the number of grid points in the $x$ and $z$ directions, respectively. The maximum relative error is computed with respect to the estimated grid-independent solution obtained using a Richardson extrapolation.

Figure 5

Figure 5. Profile of the function $f(\hat {A})$ (defined in (2.36d)), obtained from 2-D simulations of the lubrication flow. Markers indicate the numerical data, while the solid line is a cubic-spline interpolation between the data points.

Figure 6

Figure 6. Asymptotic behaviour of the function $f(\hat {A})$ for (a) small $\hat {A}$ and (b) large $\hat {A}$, along with the asymptotic expressions obtained in Appendix B.

Figure 7

Figure 7. Comparison between our numerically obtained $C_{D,G}$ (see (2.36)), and Teng et al.’s (2022) solution (see (2.40)) evaluated using both direct numerical simulations (see (2.41)), and the analytic approximation (see (2.42)). A range of $G/d$ and $A$ are considered, while the remaining parameters are fixed at $Re = 50$ and $k = 1$. Note that curves for $A\geqslant 10$ overlap in subfigure (a), while curves for $A\leqslant 0.1$ overlap in subfigure (b).

Figure 8

Figure 8. Computational domain for outer-flow simulations, showing (a) the outer boundaries and (b) a closeup of the cylinder, featuring a cutout region to avoid infinite pressures at the contact point. Solid arrows indicate the velocity boundary conditions at the inlet and on the wall.

Figure 9

Figure 9. Illustration of the block-mesh scheme used in this study, showing the meshes for both (a) the outer region and (b) the inner region. Faces are coloured to indicate the plane wall (grey), the cylinder (green) and the interface between the two meshes (blue). The locations of the representative cell sizes ($\Delta x_{i,min}$, $\Delta z_{i,min}$, $\Delta z_{i,max}$, $\Delta z_{o,min}$, $\Delta z_{o,max}$) and the number of cells across various edges ($N_{c,o}$, $N_{c,i}$, $N_y$) used in table 2 are also indicated.

Figure 10

Figure 10. Comparison between the present numerical solver and the numerical results of Yang et al. (2023) for flow over a rotating finite-span circular cylinder in a uniform free-stream flow at $Re = 200$ and $A = 1$.

Figure 11

Table 2. List of various meshes used in the grid resolution study, along with a variety of parameters used to characterise the grid resolution.

Figure 12

Table 3. Resolution study for unsteady flow at $Re = 200$, $k = 1$ and $A = 1$. A Richardson extrapolation is performed for the mean force and moment coefficients, using meshes $1$--$4$. The relative error compared with the Richardson extrapolation is given in parentheses.

Figure 13

Table 4. List of meshes used in the grid resolution study for the finite-gap simulations, along with a variety of parameters used to characterise the grid resolution. Here, $N_y$ is the number of cells across the film thickness in the gap-region.

Figure 14

Table 5. Resolution study for finite-gap simulations at $Re = 200$, $A = 1$, $k = 1$ and $G/d = 10^{-4}$.

Figure 15

Figure 11. Isosurfaces of time-mean (a, c, e) streamwise-oriented vorticity $\bar {\omega }_x = \pm 0.5$ and (b, d, f) spanwise-oriented vorticity $\bar {\omega }_z = \pm 0.5$, at $Re = 200$, $k = 1$ and $A= 1$, and gap-diameter ratios (a,b) $G/d = 0$, (c,d) $G/d = 10^{-4}$ and (e,f) $G/d = 10^{-2}$. Red and blue isosurfaces indicate positive and negative vorticity, respectively.

Figure 16

Figure 12. Profiles of the time-mean span-averaged pressure ($\overline {p}$) against angular position $\theta$ on the cylinder circumferential face ($C_c$) for a range of gap-diameter ratios ($G/d$), at $Re = 200$, $k = 1$ and $A = 1$. Subfigure (a) shows the pressure profiles in the outer region, while subfigure (b) shows the pressure profiles near the contact point. The asymptotic outer-flow pressure profile ($\bar {p}_o$) given by (2.24) is also included in (b). The gap region/contact point is located at $\theta = 0,2\pi$.

Figure 17

Figure 13. Profiles of (a) the force and moment contributions from the outer region ($C_{[D/M/L],O}$), as well as the asymptotic profiles ($C_{[D/M/O],\theta _0}$), and (b) the difference between the outer flow and asymptotic force and moment coefficients ($\Delta C_{[D/M/L]}$) against $\theta _0$, for $Re = 200$, $k =1$ and $A = 1$.

Figure 18

Figure 14. Variation of the time-mean predicted (a) drag, (b) moment and (c) lift coefficients against $G/d$, for $Re = 200$, $A=1$ and $k = 1$. Markers indicate numerical data obtained using finite-gap simulations. Dotted lines indicate the gap-dependent force and moment predictions obtained from lubrication theory (2.33), and dashed lines indicate the force and moment coefficients predicted using (3.4).

Figure 19

Figure 15. Particle visualisations for steady flow past a cylinder with aspect ratio $A = 1$, and (a) $Re = 100$, $k = 1$; (b) $Re = 100$, $k = 0$; (c) $Re = 50$, $k = 1$ and (d) $Re = 200$, $k = 0$. Three-dimensional particle trajectories are projected onto the $x{-}z$ (left) and $x{-}y$ (right) planes, respectively, and selected particle tracks are shown in colour for emphasis.

Figure 20

Figure 16. Particle visualisations for steady flow past cylinders with aspect ratio (a,c) $A = 10$ and (b,d) $A = 2$, at $Re = 10$ and $k = 1$. Three-dimensional particle trajectories are projected onto the $x{-}z$ (left) and $x{-}y$ (right) planes, respectively, and selected particle tracks are shown in colour for emphasis.

Figure 21

Figure 17. Particle visualisations for unsteady flow past cylinders with aspect ratio $A = 1$, slip coefficient $k = 1$ and Reynolds number (a) $Re = 120$, (b) $Re = 130$, (c) $Re = 160$ and (d) $Re = 200$. Left and right columns show top and side views, respectively.

Figure 22

Figure 18. Particle visualisations for unsteady flow past cylinders with aspect ratio $A = 1$, slip coefficient $k = 0.5$ and Reynolds number (a) $Re = 150$, (b) $Re = 170$, (c) $Re = 180$ and (d) $Re = 200$. Left and right columns show top and side views, respectively.

Figure 23

Figure 19. Particle visualisations for unsteady flow past cylinders with aspect ratio (a,c,e) $A = 10$ and (b,d, f) $A = 3$, at (a,b) $Re = 100$, $k = 1$; (c,d) $Re = 200$, $k = 1$ and (e, f) $Re = 100$, $k = 0$.

Figure 24

Figure 20. Comparison between particle visualisations obtained in the present work (top), to experimental dye visualisations presented in Nanayakkara et al. (2024a) (bottom) (reproduced with permission). Physical parameters are (a) $Re = 160$, $k = 1$ and $A = 1$ for the numerical simulation, and $Re = 157$, $k = 1$ and $A = 1$ for the experiment, and (b) $Re = 100$, $k = 1$ and $A = 10$ for the numerical simulation, and $Re = 104$, $k = 1$ and $A = 10.66$ for the experiment.

Figure 25

Figure 21. Variation of the time-mean and r.m.s. gap-independent force and moment coefficients (a) $\overline {C_{D,C}}$, (b) $\overline {C_{M,C}}$, (c) $\overline {C_{L,C}}$, (d) $C_{D,{rms}}$, (e) $C_{M,{rms}}$ and (f) $C_{L,{rms}}$, against $Re$, for $A = 1$ and for various slip coefficients. Markers indicate the numerical data, with error bars indicating the uncertainty due to the duration of time sampling. Solid lines indicate the best fit regressions listed in table 6.

Figure 26

Table 6. Empirical fits for the dependence of the mean gap-independent force and moment coefficients against Reynolds number for various $k$ and for $A = 1$.

Figure 27

Figure 22. Contributions to the gap-dependent (a) drag and (b) moment coefficients ($C_{D,C}$ and $C_{M,C}$) from pressure forces on the cylinder’s curved surface ($C_{D,p}$), viscous forces on the cylinder’s curved surface ($C_{D,\tau }$ and $C_{M,\tau }$) and viscous stresses on the cylinder end faces ($C_{D,F}$ and $C_{M,F}$), for different $Re$, at $A = 1$ and $k = 1$.

Figure 28

Figure 23. Contributions to the gap-independent (a,d) pressure drag, (b) viscous drag and (c) viscous torque from different angular positions on the cylinder’s curved surface for different $Re$, at (a,b,c) $A = 1$ and $k = 1$, (d) $A = 1$ and $k = 0.5$.

Figure 29

Figure 24. Variation of the time-mean and r.m.s. gap-independent force and moment coefficients (a) $\overline {C_{D,C}}$, (b) $\overline {C_{M,C}}$, (c) $\overline {C_{L,C}}$, (d) $C_{D,{rms}}$, (e) $C_{M,{rms}}$ and (f) $C_{L,{rms}}$, against $k$, for $A = 1$ and three different Reynolds numbers, $Re = 10$, $Re=100$ and $Re = 200$. Markers indicate the numerical data, with error bars indicating the uncertainty due to the duration of time sampling. Solid lines indicate the empirical fits to the data listed in table 7.

Figure 30

Table 7. Empirical fits for the dependence of the mean gap-independent force and moment coefficients against slip coefficient, for various $Re$ and for $A = 1$.

Figure 31

Figure 25. Contributions to the gap-dependent (a) drag and (b) moment coefficients ($C_{D,C}$ and $C_{M,C}$) from pressure forces on the cylinder’s curved surface ($C_{D,p}$), viscous forces on the cylinder’s curved surface ($C_{D,\tau }$ and $C_{M,\tau }$) and viscous stresses on the cylinder end faces ($C_{D,F}$ and $C_{M,F}$) against $k$, at $A = 1$ and $Re = 200$.

Figure 32

Figure 26. Contributions to the gap-independent (a) pressure and (b) viscous drag from different angular positions on the cylinder’s curved surface for different $k$, at $A = 1$ and $Re = 200$.

Figure 33

Figure 27. Variation of the time-mean and r.m.s. gap-independent force and moment coefficients (a) $\overline {C_{D,C}}$, (b) $\overline {C_{M,C}}$, (c) $\overline {C_{L,C}}$, (d) $C_{D,{rms}}$, (e) $C_{M,{rms}}$ and (f) $C_{L,{rms}}$ against $A$, for four combinations of $Re$ and $k$. Markers indicate the numerical data, with error bars indicating the uncertainty due to the duration of time sampling. In subfigures (a)–(c), solid lines represent a cubic-spline interpolation of the numerical data. In subfigures (d)–(f), solid lines indicate the symmetric mode, while dashed lines indicate the asymmetric mode, with linear interpolation used between data points.

Figure 34

Figure 28. Time histories of the gap-independent drag coefficient for a selection of cases.

Figure 35

Figure 29. Contributions to the gap-dependent (a) drag and (b) moment coefficients ($C_{D,C}$ and $C_{M,C}$) from pressure forces on the cylinder’s curved surface ($C_{D,p}$), viscous forces on the cylinder’s curved surface ($C_{D,\tau }$ and $C_{M,\tau }$) and viscous stresses on the cylinder end faces ($C_{D,F}$ and $C_{M,F}$) against $A$, at $k = 1$ and $Re = 200$.

Figure 36

Figure 30. Contributions to the gap-independent (a,d) pressure drag, (b) viscous drag and (c) viscous torque from different angular positions on the cylinder’s curved surface for different $A$, at (a,b,c) $Re = 200$ and $k = 1$, (d) $Re = 100$ and $k = 1$.

Figure 37

Figure 31. Contours of time-averaged pressure, with the asymptotic pressure singularity removed ($p - p_o$), on the cylinder’s curved surface at $Re = 100$ and $k = 1$, for (a) $A = 1$, (b) $A = 2$, (c) $A = 3$, (d) $A = 5$, (e) $A = 7.5$ and (f) $A = 10$.

Figure 38

Figure 32. Comparison between the gap-independent drag coefficient ($C_{D,C}$) for the finite-span cylinder near a wall and for the 2-D flow over an infinite cylinder near a wall (Terrington et al.2023); and the drag coefficient ($C_{D}$) for either a finite-span (Yang et al.2022, 2023) or infinite-span (Mittal & Kumar 2003; Qu et al.2013) circular cylinder in a uniform free-stream flow. Physical parameters are (a) $A = 1$ and $k = 0$, (b) $A = 1$ and $Re = 200$ and (c) $Re = 100$ and $k = 0$.

Figure 39

Figure 33. Variation of the total drag and moment coefficients against (a) $Re$, (b) $k$ and (c) $A$, for three different values of $G/D$. Dashed and dash-dotted lines indicate the contribution from gap-dependent drag and moment coefficients, respectively. Unless otherwise stated, physical parameters are $A = 1$, $k= 1$ and $Re = 100$.

Figure 40

Figure 34. Comparison between Nanayakkara et al.’s (2024a) experimental measurements and the combined analytical/numerical predictions using (3.14) for the variation of effective drag coefficient against (a) $Re$ and (b) $G/d$. The cylinder aspect ratio is $A = 1$.

Figure 41

Figure 35. (a) Comparison between the asymptotic approximation for $f$ (B22) and the $f$ computed from our numerical simulations. Blue markers correspond to our numerical data, while red markers correspond to a direct numerical integration of (B12). The dashed line is (B22), while the solid line indicates the best fit approximation to our numerical data. (b) Comparison between the profiles of $\bar {\hat {g}}$ obtained from our numerical simulations ($\bar {\hat {g}}_{\mathrm{numerical}}$), as well as the approximate solutions given in (B7) ($\bar {\hat {g}}_{(1)}$) and (B11) ($\bar {\hat {g}}_{(2)}$), for $\hat {A}=100$.

Supplementary material: File

Terrington et al. supplementary material movie 1

Animated particle visualisations for flow over a rolling circular cylinder at A = 1 and k = 1, for a variety of Reynolds numbers. Left and right columns show top and side views, respectively.
Download Terrington et al. supplementary material movie 1(File)
File 14.1 MB
Supplementary material: File

Terrington et al. supplementary material movie 2

Animated particle visualisations for flow over a rolling circular cylinder at A = 1 and k = 0.5, for a variety of Reynolds numbers. Left and right columns show top and side views, respectively.
Download Terrington et al. supplementary material movie 2(File)
File 14.1 MB
Supplementary material: File

Terrington et al. supplementary material movie 3

Animated particle visualisations for flow over a rolling circular cylinder at Re = 100 and k = 1, for a variety of aspect ratios. Left and right columns show top and side views, respectively.
Download Terrington et al. supplementary material movie 3(File)
File 13.8 MB
Supplementary material: File

Terrington et al. supplementary material movie 4

Animated particle visualisations for flow over a rolling circular cylinder at Re = 100 and k = 0, for a variety of aspect ratios. Left and right columns show top and side views, respectively.
Download Terrington et al. supplementary material movie 4(File)
File 14.2 MB
Supplementary material: File

Terrington et al. supplementary material movie 5

Animated particle visualisations for flow over a rolling circular cylinder at Re = 200 and k = 1, for a variety of aspect ratios. Left and right columns show top and side views, respectively.
Download Terrington et al. supplementary material movie 5(File)
File 13.9 MB