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Shape optimisation to enhance flow-induced vibration of a cylinder using Bayesian optimisation

Published online by Cambridge University Press:  12 December 2025

Stephen Joel Terrington*
Affiliation:
Fluids Laboratory for Aeronautical and Industrial Research (FLAIR), Department of Mechanical and Aerospace Engineering, Monash University , Melbourne, VIC 3800, Australia
Mark C. Thompson
Affiliation:
Fluids Laboratory for Aeronautical and Industrial Research (FLAIR), Department of Mechanical and Aerospace Engineering, Monash University , Melbourne, VIC 3800, Australia
Kerry Hourigan
Affiliation:
Fluids Laboratory for Aeronautical and Industrial Research (FLAIR), Department of Mechanical and Aerospace Engineering, Monash University , Melbourne, VIC 3800, Australia
*
Corresponding author: Stephen Joel Terrington, stephen.terrington1@monash.edu

Abstract

Bayesian optimisation with Gaussian process regression was performed to optimise the shape of an elastically mounted cylinder undergoing transverse flow-induced vibration. The vibration amplitude and mean power coefficient were obtained from two-dimensional numerical simulations, with Reynolds number $Re = 100$. First, shape optimisation was performed to maximise the amplitude of undamped vibrations. The optimised shape was found to be a thin crescent cylinder aligned perpendicular to the oncoming flow. The optimised shapes exhibited simultaneous vortex-induced vibration and galloping, a response which was not observed for other cylinder geometries at the same Reynolds number. Shape optimisation was also performed to maximise the power coefficient, where the power generation device was modelled as a linear damper. The power-optimised cylinders were also thin crescents, but with greater curvature compared with the amplitude-optimised cylinders. Compared with a circular cylinder, improvements in the power coefficient and efficiency of up to $523\,\%$ and $152\,\%$, respectively, were obtained.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2025. Published by Cambridge University Press
Figure 0

Table 1. Best-performing cylinder cross-sections determined from previous studies. A sketch of each shape is provided, with flow direction from left to right.

Figure 1

Figure 1. Sketch of the problem set-up. A cylinder with height $D$ and span $W$ is immersed in a fluid flow with free-stream velocity $U$. The cylinder has a single degree of freedom, the displacement $y$ in the transverse direction, and is attached to a spring–damper system with mass $m$, stiffness $k$ and damping coefficient $c$. Finally, $\rho$, $\mu$ and $\nu$ are the density, dynamic viscosity and kinematic viscosity of the fluid, respectively.

Figure 2

Figure 2. Effect of the parameters $m$ and $n$ on the shape of the generalised superellipse. (a) Effect of varying both $m$ and $n$, with $m = n$; (b) effect of varying $m$, with $n =1$; and (c) effect of varying $n$, with $m = 1$.

Figure 3

Figure 3. Effect of the parameter $\alpha$ on the cylinder shape. For (a,c) $\alpha = -1$, the cylinder has only an afterbody, while for $\alpha = 1$, the cylinder has only a forebody. This allows the cylinder to be either a D-section (a,b) or triangular cylinder (c,d).

Figure 4

Figure 4. Addition of camber to the cylinder. (a) shows the uncambered cylinder $(x_1,y_1)$, while (b) shows the camber curve $(x_c,y_c)$ and the cambered cylinder $(x,y)$.

Figure 5

Figure 5. Sketch illustrating the unstructured mesh used in this study (not to scale). The parameters $l_1$, $l_2$, $l_3$ and $l_4$ represent approximate cell sizes (side lengths of the triangular cells) at various distances from the cylinder.

Figure 6

Figure 6. Time histories of cylinder displacement for a variety of different cylinders: (a) a circular cylinder at $U^* = 6$ and $\xi =0$, (b) the OpU10 cylinder (see figure 9) at $U^* = 11$ and $\xi = 0$, (c) the semi-elliptical cylinder SE6 (see table 7) at $U^* = 6$ and $\xi = 0.0293$ and (d) the triangular cylinder T7 (see table 7) with $U^* = 7$ and $\xi = 0.193$. For all cases, $Re = 100$ and $m^* = 4.7124$.

Figure 7

Table 2. Parameters for the meshes used in the grid resolution study. The parameters $l_1$, $l_2$$l_3$ and $l_4$ are the target cells sizes shown in figure 5, while $n_c$ and $n_{\!f}$ are the minimum number of cells per radian on the curved boundary and at sharp corners, respectively. The approximate number of cells, $N_c$, is also shown.

Figure 8

Table 3. Mesh resolution study comparing the oscillation amplitude ($y_{\textit{max}}$), the r.m.s. velocity of the cylinder ($\overline {\dot {y}^2}$) and the Strouhal number based on the cylinder displacement $St_{y}$, obtained on the three different meshes listed in table 2, at various reduced velocities ($U^*$). Simulations are performed for a preliminary optimised cylinder at $Re = 100$ and $m^* = 4.7124$. Parentheses indicate the relative error compared with mesh 3.

Figure 9

Table 4. Domain size study comparing the oscillation amplitude ($y_{\textit{max}}$), the r.m.s. velocity of the cylinder ($\overline {\dot {y}^2}$) and the Strouhal number based on the cylinder displacement $St_{y}$ obtained for different domain sizes $L_B$ using the mesh 2 resolution, reduced velocities ($U^* = 6$ and $U^* = 10$). Simulations are performed for a preliminary optimised cylinder at $Re = 100$ and $m^* = 4.7124$. Parentheses indicate the relative error compared with ${L_B} = 400$.

Figure 10

Figure 7. Comparison between the present numerical simulations and previous studies of Leontini et al. (2006) and Rajamuni et al. (2020), showing the oscillation amplitude $y_{\textit{max}}$ against $U^*$, for a circular cylinder with $m_r = 10$, $\xi = 0.01$ and $Re = 200$.

Figure 11

Figure 8. History of shape optimisation for (a,b) $U^* = 6$ and (c,d) $U^* = 10$ showing the best r.m.s. amplitude ($y_{\textit{rms}}$) obtained against number of batches. The cylinder shape at various stages throughout the optimisation is also shown. At each $U^*$, an initial optimisation was performed using the coarse mesh (a,c), followed by a second optimisation using a fine mesh resolution (b,d). Optimisations were performed for a fixed $Re = 100$ and $m^* = 4.7124$.

Figure 12

Figure 9. Comparison of optimised shapes obtained for six different $U^*$. The label OpUX indicates the optimised shape obtained for $U^* = \mathrm{X}$. Optimisations were performed for a fixed $Re = 100$ and $m^* = 4.7124$.

Figure 13

Table 5. Shape parameters for various cylinders optimised for maximum amplitude $y_{\textit{rms}}$, with fixed $U^* = U^*_{{opt.}}$, $Re = 100$ and $m^* = 4.7124$. The _MR suffix indicates cylinders optimised for fixed $m_r = 15$ instead of a fixed $m^*$.

Figure 14

Figure 10. Two-dimensional slices of the objective function for (a,c) $ \textit{AR}$ and $\beta$ and (b,d) $m_a$ and $n_a$, with remaining parameters equal to the optimum cylinder for $U^* = 5$ (OpU5). The objective function obtained using the coarse-mesh optimisation is shown in (a,b), while the fine-mesh optimisation is presented in (c,d). Colour contours show the expected value of $y_{\textit{max}}$, while the solid contours show the uncertainty (standard deviation). The red triangular marker indicates the best-performing cylinder, while blue circles indicate the top 10 cylinders. Finally, the red rectangle indicates the reduced domain for the fine-mesh optimisation.

Figure 15

Figure 11. Two-dimensional slices of the objective function for (a,c) $ \textit{AR}$ and $\beta$ and (b,d) $m_a$ and $n_a$, with remaining parameters equal to the optimum cylinder for $U^* = 10$ (OpU5). The objective function obtained using the coarse-mesh optimisation is shown in (a,b), while the fine-mesh optimisation is presented in (c,d). Colour contours show the expected value of $y_{\textit{max}}$, while the solid contours show the uncertainty (standard deviation). The red triangular marker indicates the best-performing cylinder, while blue circles indicate the top 10 cylinders. Finally, the red rectangle indicates the reduced domain for the fine-mesh optimisation.

Figure 16

Figure 12. Variation of (a) amplitude of oscillation $y_{\textit{max}}$ and (b) frequency ratio $f/f_n$ against $U^*$, where $f$ is the dominant vortex shedding frequency and $f_n$ is the natural frequency of the system, for the optimised cylinders. Results for the circular cylinder (Cir) and elliptical cylinders with aspect ratio 5 (E5), 10 (E10) and 20 (E20) are also shown.

Figure 17

Figure 13. Comparison between the cylinder optimised for a fixed $m^* = 4.7124$ (OpU8), and the cylinder optimised for fixed $m_r = 15$ (OpU8_MR). The variation of maximum amplitude against $U^*$ for both shapes is plotted for both $m^* = 4.7124$ and $m_r = 15$. Finally, $A_c$ is the cross-sectional area of each cylinder.

Figure 18

Figure 14. Optimised cylinders obtained for three different Reynolds numbers, at $U^* = 10$, $m^* = 4.7124$ and $\xi = 0$.

Figure 19

Figure 15. Visualisations of spanwise vorticity in the wake of the OpU9 cylinder, at (a) $U^* = 1$, (b) $U^* = 3$, (c) $U^* = 5$ and (d) $U^* = 10$. Here, $\phi$ is the phase angle, with $\phi = 0$ corresponding to the maximum displacement $y$ of the cylinder. Red indicates positive (counter-clockwise) vorticity, while blue indicates negative (clockwise) vorticity.

Figure 20

Figure 16. Velocity streamlines computed in a frame of reference moving with the cylinder, for (a) $U^* = 5$ and (b) $U^* = 9$, at the point of maximum vertical velocity ($\phi = \pi /2$). A visualisation of the vorticity field is also provided, with red indicating positive (counter-clockwise) vorticity and blue indicating negative (clockwise) vorticity.

Figure 21

Figure 17. Sketch of the relative velocity experienced by the cylinder. Here, $\dot {y}$ is the velocity of the cylinder, while $U_{rel}$ and $\alpha$ are the magnitude and incidence angle of the relative velocity. Finally, $C_{\!L}$ and $C_{\!D}$ are the lift and drag coefficients, while $C_{\!y}$ and $C_x$ are the transverse and streamwise force coefficients.

Figure 22

Figure 18. Variation of the (a) lift $C_{L,q}$, (b) drag $C_{D,q}$, (c) transverse $C_{y,q}$ and (d) power $C_{p,q}$ coefficients against inclination angle $\alpha$ under the quasi-steady assumption, obtained from simulations of a stationary OpU9 cylinder. The inclination angle was varied from $0\leqslant \alpha \leqslant ({7}/{16})\pi$, and symmetry used to compute the force coefficients for negative $\alpha$. Simulations were not performed at $\alpha = \pi /2$, since the Reynolds number becomes infinite.

Figure 23

Figure 19. (a) Variation of the cycle-averaged power coefficient for the quasi-steady model ($\bar {C}_{p,q}$), against $A\omega$, for the OpU9 cylinder. Dashed lines show the power extracted by mechanical damping ($\bar {C}_{p,\xi }$), for either $m^*\xi /U^* = 0$ (undamped), or $m^*\xi /U^* = 4.5\times 10^{-3}$ (optimally damped). Red circles indicate stable limit cycles. (b) Comparison between the predicted maximum amplitude obtained from the quasi-steady model and numerical simulations.

Figure 24

Figure 20. Comparison between the instantaneous (a) lift, (b) drag, (c) transverse force and (d) power coefficients obtained from numerical simulations at various $U^*$ and the quasi-steady model. Solid lines indicate $y\gt 0$, while dashed lines indicate $y\lt 0$.

Figure 25

Figure 21. Comparison between the instantaneous transverse force coefficient (left) and power coefficient (right) and the predictions of the quasi-steady model, for (a) $U^* = 4$, (b) $U^* = 6$, (c) $U^* = 8$ and (d) $U^* = 10$.

Figure 26

Figure 22. Comparison of the (a) power coefficient $\bar {C}_p$ and (b) amplitude parameter $A\omega$ predicted from the quasi-steady analysis, and numerical simulations performed at various $U^*$, for the OpU9 cylinder at $Re = 100$ and $m^* = 4.7124$.

Figure 27

Figure 23. Variation of (a) power coefficient $\bar {C}_p$, (b) efficiency $\eta$, (c) oscillation amplitude $y_{\textit{max}}$ and (d) angular frequency $\omega$, against damping coefficient $\xi$, for numerical simulations of the OpU9 cylinder performed at $Re = 100$ and $m^* = 4.7124$. Dashed lines in (d) indicate the undamped natural frequency $\omega _n = 2\pi /U^*$.

Figure 28

Table 6. Shape parameters for various cylinders optimised for maximum power coefficient $\bar {C}_p$, with fixed $U^* = U^*_{{opt.}}$, $Re = 100$ and $m^* = 4.7124$. The OpUM_P cylinder was optimised to maximise the average power coefficient across three different conditions ($U^* = 6,8$ and $10$).

Figure 29

Figure 24. Comparison between cylinders optimised for maximum power coefficient (OpU6_P, OpU8_P, OpU10_P, OpUM_P) and cylinders optimised for maximum amplitude (OpU6, OpU8, OpU10).

Figure 30

Figure 25. Variation of the instantaneous and quasi-steady lift (a,d,g), drag (b,e,h) and power (c,f,i) coefficients at $Re = 100$ and $m^* = 4.7124$: (a,b,c) OpU6_P at $U^* = 6$ and $\xi = 0.0681$; (d,e,f) OpU8_P at $U^* = 8$ and $\xi = 0.0802$; (g,h,i) OpU10_P at $U^* = 10$ and $\xi = 0.0495$. Plots of the OpU9 cylinder with $\xi = 0.0220$ are also provided for comparison.

Figure 31

Figure 26. Vorticity visualisations for the optimised cylinders (a) OpU6_P at $U^* = 6$ and $\xi = 0.0681$; (b) OpU8_P at $U^* = 8$ and $\xi = 0.0802$; (c) OpU10_P at $U^* = 10$ and $\xi = 0.0495$. Vorticity visualisations for the OpU9 cylinder with $\xi = 0.0220$ at (d) $U^* = 6$, (e) $U^* = 8$ and (f) $U^* = 10$. Red indicates positive (counter-clockwise) vorticity, while blue indicates negative (clockwise) vorticity.

Figure 32

Figure 27. Variation of (a) power coefficient $\bar {C}_p$ and (b) efficiency $\eta$ against reduced velocity $U^*$, for various optimised cylinders, at $Re = 100$ and $m^* = 4.7124$.

Figure 33

Table 7. Optimised parameters $\xi$ and $ \textit{AR}$ for various elementary cylinder geometries at $Re = 100$ and $m^* = 4.7124$. A sketch of each shape is provided, with the flow direction from left to right.

Figure 34

Figure 28. Variation of (a) power coefficient $\bar {C}_p$ and (b) efficiency $\eta$ against reduced velocity $U^*$, for various cylinders at $Re = 100$ and $m^* = 4.7124$.

Figure 35

Figure 29. (a) Variation of oscillation amplitude ($y_{\textit{max}}$) against $U^*$ for modified OpU7 cylinders with various aspect ratios. (b) Variation of mean power coefficient $\bar {C}_P$ against $U^*$ for modified OpUM_P cylinders with various aspect ratios.

Supplementary material: File

Terrington et al. supplementary movie 1

Vorticity visualisation for flow past the OpU9 cylinder at U*=1.
Download Terrington et al. supplementary movie 1(File)
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Supplementary material: File

Terrington et al. supplementary movie 2

Vorticity visualisation for flow past the OpU9 cylinder at U*=3.
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Terrington et al. supplementary movie 3

Vorticity visualisation for flow past the OpU9 cylinder at U*=5.
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Terrington et al. supplementary movie 4

Vorticity visualisation for flow past the OpU9 cylinder at U*=10.
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File 2.5 MB
Supplementary material: File

Terrington et al. supplementary movie 5

Comparison of the wakes behind the OpU6_P and OpU9 cylinders at U*=6.
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File 2.8 MB
Supplementary material: File

Terrington et al. supplementary movie 6

Comparison of the wakes behind the OpU8_P and OpU9 cylinders at U*=8.
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Supplementary material: File

Terrington et al. supplementary movie 7

Comparison of the wakes behind the OpU10_P and OpU9 cylinders at U*=10.
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File 2.8 MB