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We have investigated the fracture behavior of tetrahedral amorphous carbon films, with thicknesses 0.15 (ultrathin), 0.5 (thin), and 1.2 (thick) microns on silicon substrates. To that end, the systems were progressively loaded into a nanoindenter using a spherical tip, and surface and cross sections were subsequently examined using a focused ion beam miller at different loads. A transition was found as a function of film thickness: for ultrathin and thin films, cracking (radial and lateral) initiated in the silicon substrate and followed a similar path in the films. Thicker films, on the other hand, provided a higher level of protection to the substrate, and cracking (lateral and radial at the interface) was constrained to the film. The damage modes and the transition obtained differ from those that occur in thick coatings. Lateral cracks are highly dangerous, leading to delamination of thick films and to spallation when thinner films are used. The results have implications concerning the mechanical reliability of microelectromechanical systems.
The physical properties that make “functional” materials worthy of their moniker frequently arise because of a phase transition that establishes a new kind of order as the material is cooled from a parent state. Such ordered states include ferroelectrics, ferromagnets, and structurally ordered martensites; because these states all break an orientational symmetry, and it is rare that one can produce the conditions for single domain crystallinity, the observed configuration is generally heterogeneous. However, the conditions under which domain structures form are highly constrained, especially by elastic interactions within a solid; consequently, the observed structures are far from fully random, even if disorder is present. Often the structure of the heterogeneity is important to the function, as in shape-memory alloys. Increasingly, we are surprised to discover new phases inside solids that are themselves a heterogeneous modulation of their parents.
Co–B films were synthesized through the solvent evaporation-assisted chemical reduction method by using a mixed-surfactant solution containing Span 40 and (1S)-(+)-10-camphorsulfonic acid. With the characterization of x-ray diffraction, selected-area electron diffraction, x-ray photoelectron spectroscopy, scanning electron micrography, and transmission electron micrography, the resulting Co–B films were identified to be amorphous alloys with mesoporous structure. The synergistic effect of two kinds of surfactants is essential for the formation of mesoporous structure. During liquid-phase cinnamaldehyde hydrogenation to cinnamyl alcohol, the mesoporous Co–B amorphous alloy films exhibited a much higher activity and better selectivity than the solid Co–B nanoparticles prepared by direct reduction of cobalt ions with borohydride. The enhanced activity is attributed to both the mesoporous and the film structure, which provides more Co active sites for the adsorption and diffusion of reactant molecules. The improved selectivity may be related to the difference in surface curvature.
The massive spalling of Cu3Sn in the soldering reaction between high-Pb solders and Cu substrates was studied to identify the mechanism behind this rather interesting and frequently observed phenomenon. Four different alloys (99.5 Pb 0.5 Sn, 99 Pb 1S n, 97 Pb 3 Sn, and 95 Pb 5 Sn, in wt%) were soldered at 350 °C for durations ranging from 10 s to 600 min. At low Sn concentration (0.5 or 1 Sn), massive spalling occurred as early as 20 min. However, at high Sn concentration (3 or 5 Sn), massive spalling was not completed even after 600 min. To the best of our knowledge, these results are the most detailed observations ever reported on the sequence of events that occur during massive spalling. The Pb–Sn–Cu phase diagram is used to rationalize the phenomenon.
Intense debates have been prompted concerning whether homogeneous deformation can be achieved in bulk metallic glasses at room temperature through the suppression of shear bands at the submicron scale. In this short communication, we demonstrate that multiple shear banding can be successfully attained via a proper modification of the microsample geometry, resulting in the appearance of a homogeneous deformation mode at the submicron scale. However, the apparent deformation homogeneity in our microcompression experiment is a manifestation of the sample geometry effect on the propagation rather than nucleation of shear bands.
The effects of hydrogen-charging on tarnishing film-induced brittle cracking of brass were studied. The tarnishing film was generated on brass samples with various hydrogen concentrations in Mattsson’s solution, then removed from the solution, dried, and subjected to a slow loading rate (loading speed = 0.5 mm/min) in air. The results indicated that hydrogen caused the film-induced brittle cracking to be more difficult to occur and a considerably high concentration of hydrogen could inhibit completely the film-induced brittle cracking. Elastic modulus test results showed that elastic modulus of the brass substrate decreased and elastic modulus of the tarnishing film increased with increasing the hydrogen concentration. Hydrogen inhibiting the film-induced cracking can be ascribed to the fact that hydrogen changed the elastic modulus of substrate and film.
This article describes the synthesis and the characterization of a polyamide-12 filled with a nanostructured organic/inorganic titanoniobate hybrid material. The pristine oxide KTiNbO5 has been successfully organomodified by N-alkyl amines via an acido-basic reaction after a cationic exchange step as shown by x-ray diffraction. Transmission electron microscope study and scanning transmission electron microscope observations have been used to describe the change of morphology of the nanofillers before and after processing; the micronic aggregates were changed into single sheets and dispersed in the polymer. Thermomechanical properties of the composites have been determined, and their analyses with structure-properties models are consistent with the exfoliation of the organomodified titanoniobates.
The physical phenomena and engineering applications of martensitic phase transformations are the focus of intense ongoing research. The martensitic phase transformation and functional properties such as the shape-memory effect and superelasticity are strongly affected by the crystal size at the nanoscale. The current state of research on the impact of crystal size on the phase stability of the martensite is reviewed summarizing experimental results of various nanostructured martensitic materials and discussing the corresponding theoretical approaches. The review outlines the effects of crystal size on the complex morphology of the martensite, leading to interface structures not encountered in coarse-grained bulk materials. The unique shape-memory properties of martensitic materials can persist even at the nanoscale. Nanocrystalline martensitic materials can be processed to obtain tailored functional properties in combination with enhanced strength. Structural changes of metallic nanowires are similar to those arising by martensitic phase transformations and also can lead to shape-memory effects, as predicted by atomistic simulations.
Over decades of effort, investigations of the intrinsic phase transition behavior of nanoscale ferroelectric structures have been greatly complicated by materials processing variations and by the common and uncontrolled occurrence of spacecharge, which interacts directly with the polarization and can obscure fundamental behavior. These challenges have largely been overcome, and great progress in understanding the details of this class of phase transitions has been made, largely based on advances in the growth of high-quality, epitaxial ferroelectric films and in the theory and simulation of ferroelectricity. Here we will discuss recent progress in understanding the ferroelectric phase transition in a particular class of model systems: nanoscale perovskite thin-film heterostructures. The outlook for ferroelectric technology based on these results is promising, and extensions to laterally confined nanostructures will be described.
Two Fe-Al-Ti alloys with coherent αFe,Al (A2) + Fe2AlTi (L21) microstructures have been produced and the evolution of the microstructure with aging time has been studied by light optical and scanning electron microscopy and hardness measurements. The compressive flow strength, creep properties, brittle-to-ductile-transition temperatures (BDTT), and oxidation behavior of the alloys have been evaluated. The results show that the investigated alloys show good flow strength, high creep resistance, and good oxidation resistance. However, their BDDT is high compared to binary Fe-Al-based alloys and compared to other Fe-Al-Ti alloys no increase in creep resistance was achieved by generating coherent microstructures. The latter effect is due to the breakup of the coherent microstructures when the temperature varies because the compositions and consequently the volume fractions of the phases vary markedly depending on temperature.
Many properties of functional materials are quite different at the nanoscale, because at this length scale, the surface/interface energy becomes comparable to the bulk energy. Thus, the nature of various phase transitions at the nanoscale (e.g., structural, electronic, magnetic, metal-insulator) is altered. In addition, in functional materials with many coupled order parameters, quantum effects can dominate the response. We use the term nanoscale with three different context-specific connotations: it could refer to a cluster of atoms or molecules, a confined geometry as in a nanoscale grain or a superlattice, and a nanoscale region in the bulk. This field is still in its infancy, and much needs to be learned in terms of nucleation and thermodynamics at this scale. Materials of interest that we consider in this issue include, but are not limited to, ferroics (ferroelectrics, ferromagnets, ferroelastics), multiferroics (magnetoelectrics, ferrotoroidics), and complex functional materials such as those that exhibit colossal magnetoresistance and high-temperature superconductivity, including the recently discovered iron pnictide superconductors. Superconductors provide a fertile ground for quantum phase transitions.
A series of molecular dynamics simulations was performed to study grain boundary sliding of three types of [101¯0] tilt grain boundaries in a magnesium bicrystal. In particular, a near Σ11 twin boundary, an asymmetric near Σ11 twin boundary, and a θ = 40.3° general [101¯0] tilt grain boundary were studied. Simulations showed that grain boundary sliding (a rigid motion of two grains relative to each other along boundary plane) did not occur over the stress range applied; instead, coupled shear motion (grain boundary sliding induced boundary migration) was dominant. Although the measured coupling coefficient, the ratio of boundary tangential displacement to boundary normal displacement, was in good agreement with theoretical prediction, the detailed shear behavior was different, depending on types of grain boundary, magnitude of applied shear stress, and temperature. It was also noted that grain boundary twining was the predominant mechanism that allowed the coupled shear motion to occur in hexagonal close-packed (HCP) magnesium.
Ambient temperature α-to-β phase transition and nanocrystallization in the aged Ti–25Nb–3Mo–3Zr–2Sn titanium alloy was achieved by surface mechanical attrition treatment (SMAT). The phase transition occurs at α/β interfaces and extends to α phase interiors with increasing strain. It is irreversible and diffusion controlled. The stress-induced increase of Gibbs energy and enrichment of Nb may cause a high order of lattice instability of the α phase adjacent to the α/β interfaces and compel the α phase to β phase. The presence of fine α needles in the aged alloy and the phase transition from α to β with increasing strain are viewed to play a crucial role in the subsequent nanostructuring.
A polypropylene-matrix composite material functionalized by nanoporous particulates was produced. When the temperature is relatively low, the matrix dominates the system behavior. When the temperature is relatively high, with a sufficiently large external pressure the polymer phase can be intruded into the nanopores, providing an energy absorption mechanism.
Focused ion beam machining was used to manufacture microcantilevers 30 μm by 3 μm by 4 μm with a triangular cross section in single crystal copper at a range of orientations between. These were imaged and tested using AFM/nanoindentation. Each cantilever was indented multiple times at a decreasing distance away from the fixed end. Variation of the beam’s behavior with loading position allowed a critical aspect ratio (loaded length:beam width) of 6 to be identified above which simple beam approximations could be used to calculate Young’s modulus. Microcantilevers were also milled within a single grain in a polycrystalline copper sample and electron backscattered diffraction was used to identify the direction of the long axis of the cantilever. The experimentally measured values of Young’s modulus and their variation with orientation were found to be in good agreement with the values calculated from the literature data for bulk copper.
The process of ultrathin Al-induced crystallization of amorphous Si (a-Si) has been investigated by using high-resolution transmission electron microscopy and Auger electron spectroscopic depth profiling. Ultrathin Al overlayers, with thicknesses of 2.0 and 4.5 nm, have been shown to be capable of inducing full crystallization of an a-Si bottom layer as thick as 40 nm at temperatures as low as 320 °C. After full crystallization of a-Si, the Al of the original 2.0-nm Al overlayer completely moved through the Si layer, leaving a high-purity, large-grained crystalline Si layer above it. Such movement of Al also occurs for the originally 4.5-nm Al overlayer, but in this case the crystallized Si layer is relatively fine-grained and contains ∼5.0 at.% of residual Al nanocrystals distributed throughout the layer. The observations have been interpreted on the basis of sites available for nucleation of crystalline Si in the microstructure of the Al/Si layer system upon annealing.