Cast-iron (CI) based bulk amorphous alloy with compositions of Fe75.5−x C6.0Si3.3B5.5P8.7Cu1.0Alx (x = 0, 1 at.%) was synthesized by Cu mold casting. As indicated by increased critical diameters (d max) for the amorphization, the substitution of Al enhanced the glass-forming ability of the alloy. However, the onset temperature of crystallization (T x ) and the range of supercooled liquid region (ΔT x ) of the alloy decreased upon Al addition from 500 °C and 28 °C to 475 °C and 25 °C, respectively. It was revealed that the decreased thermal stability of the amorphous phase is related to the enhanced crystallization tendency to form primary α-Fe phase. Upon the nanocrystallization of primary α-Fe phase the Al-added alloy shows enlarged M s of 176 emu g−1, still keeping a reasonable small H c value of 0.086 Oe. The present study revealed that the minor Al addition enhances not only the glass-forming ability, but also the nanocrystallization behavior of the CI based bulk amorphous alloy.

A previously synthesized hyperbranched poly(butylene adipate) (HPBA) polymer was compared with a commercial dendritic polyol (HPOH) as a toughening agent for a commercial one-part epoxy resin. Both modifiers were added in weight percentages of 1, 3, 5, and 10%. The modified epoxies were characterized using differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), melt rheological tests, and linear elastic fracture mechanics. Blend morphology and matrix–modifier interactions were evaluated using scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) analysis, respectively. The toughness-improvement effect was achieved without substantial impairment of thermomechanical properties or degradation of the thermal stability of the epoxy resin. A meaningful decrease in viscosity was achieved with both modifiers, contributing to an easier infusion processability. No evidence of new chemical linking was found although phase separation was observed by SEM, leading to the conclusion that only interfacial linkage occurs between modifiers and epoxy chains. SEM analysis also clearly shows the fracture mode changing from brittle to ductile by addition of modifiers, which was more evident for blends of HPBA.

High performance die castings are urgently expected to be used as structural components subjected to dynamic loading. Therefore, tensile properties, fatigue, and corrosion-fatigue behavior of automotive die cast AlMg5Si2Mn alloy are studied in the current work. The results indicate that the tensile strength and yield strength of the as-cast specimens are obviously lower than those of the age-treated specimens, while the elongation decreases with increasing aging time. Neutral corrosive environment (3.5% NaCl solution) dramatically decreases the fatigue limits from 75 to 50 MPa. Fatigue lives of the directly corroded and precorroded specimens are close to each other. The values of material constants m and C are in the range of 5.756–5.874 and 2.421 × 10−10 to 4.285 × 10−9, respectively. Obscure fatigue striations and featureless facets are observed in crack propagation regions. Anodic dissolution is dominantly responsible for the premature crack initiation and stress corrosion cracking leading to the formation of fractured α-Al matrix.

Ni-based fcc alloys are frequently used as critical structural materials in nuclear energy applications. Despite extensive studies, fundamental questions remain regarding point defect migration and solute segregation as a function of grain boundary character after irradiation. In this study, a coupled experimental and modeling approach is used to understand the response of grain boundary character in a model Ni–5Cr alloy after high temperature heavy-ion irradiation. Radiation-induced segregation and void denuded zones were experimentally examined as a function of grain boundary character, while a kinetic rate theory model with grain boundary character boundary conditions was used to theoretically model Cr depletion in the alloy system. The results highlight major variations in the radiation response between the coherent and incoherent twin grain boundaries, but show limited disparity in defect sink strength between random low- and high-angle grain boundary regimes.

Actinide-based nuclear ceramics, oxides particularly, are not only used as fuel in nuclear power reactors (uranium and plutonium) but are also used/envisaged as materials for electrical power sources in space probes (plutonium or americium). These actinides are all alpha-emitters, some having rather short half-lives. As a result of their strong alpha-activity, the actinide-based materials cumulate radiation damage and radiogenic helium. The stability of such materials needs to be assessed and understood for predicting the long-term stability of not only spent fuel in storage/disposal conditions but also of electrical power sources to be used in space probes. This paper describes the specific transmission electron microscope microstructure analyses of aged 238PuO2, 238Pu-doped UO2 (to simulate aged spent nuclear fuel), and of 241AmO2 samples (candidate electrical power source) and makes the correlation of the observed defects with other properties like helium thermal desorption and lattice parameter. It is shown that these fluorite structured materials resist to high alpha-damage levels and can accommodate large quantities of helium.

Swift heavy ion induced radiation damage is investigated for ceria (CeO2), which serves as a UO2 fuel surrogate. Microstructural changes resulting from an irradiation with 940 MeV gold ions of 42 keV/nm electronic energy loss are investigated by means of electron microscopy accompanied by electron energy loss spectroscopy showing that there exists a small density reduction in the ion track core. While chemical changes in the ion track are not precluded, evidence of them was not observed. Classical molecular dynamics simulations of thermal spikes in CeO2 with an energy deposition of 12 and 36 keV/nm show damage consisting of isolated point defects at 12 keV/nm, and defect clusters at 36 keV/nm, with no amorphization at either energy. Inferences are drawn from modeling about density changes in the ion track and the formation of interstitial loops that shed light on features observed by electron microscopy of swift heavy ion irradiated ceria.

The influence of substitution of Fe by Ni or Co on the glass forming ability (GFA) and soft magnetic properties of the Fe71−x Nb6B23Nix (x = 1–5) and (Fe1−x−y Nix Coy )71Nb6B23 (x = 0.1–0.2, y = 0.1–0.2) amorphous ribbons was systematically studied. The Ni or Co substitution for Fe enhances the GFA and decreases the thermal stability for Fe–Nb–B–Ni and (Fe, Ni, Co)–Nb–B alloy systems. The alloys with Ni and Co substitution have lower glass transition temperature and wider supercooled liquid region than that with Ni substitution. The (Fe0.7Ni0.1Co0.2)71Nb6B23 alloys achieved the maximum supercooled liquid region of 78 K. The saturation magnetization decreased and the coercivity increased with increasing Ni or Co content. The (Fe0.8Ni0.1Co0.1)71Nb6B23 amorphous ribbons exhibited the best soft magnetic properties with high saturation and low coercivity. The findings of Fe-based multicomponent alloys with large GFA, low cost, and good magnetic properties are encouraging to develop new soft magnetic materials.

It is well established that exposure of metallic structural materials to irradiation environments results in significant microstructural evolution, property changes, and performance degradation, which limits the extended operation of current generation light water reactors and restricts the design of advanced fission and fusion reactors. Further, it is well recognized that these irradiation effects are a classic example of inherently multiscale phenomena and that the mix of radiation-induced features formed and the corresponding property degradation depend on a wide range of material and irradiation variables. This inherently multiscale evolution emphasizes the importance of closely integrating models with high-resolution experimental characterization of the evolving radiation-damaged microstructure. This article provides a review of recent models of the defect microstructure evolution in irradiated body-centered cubic materials, which provide good agreement with experimental measurements, and presents some outstanding challenges, which will require coordinated high-resolution characterization and modeling to resolve.

We demonstrate in this paper the shape-controlled synthesis of α-Fe2O3 rhombohedra anchored graphene nanocomposites through a simple hydrothermal strategy by adopting inorganic species in the synthesis system. TEM investigations reveal that the rhombohedra with an average diameter of 80 nm is formed through oriented attachment of primary nanocrystals assisted by Ostwald ripening, and CH3COONa inorganic surfactant played an important role in control over the final morphology of the products. As high-performance anodes for lithium-ion batteries, the obtained Fe2O3 rhombohedra/graphene composite exhibits the first reversible capacity of 905.3 mAh g−1, and high capacity retention of 85.7% after 50 cycles. These values are much higher than those of bare Fe2O3 and Fe2O3 particle/graphene composites, indicating its excellent electrochemical stability. These results give us a guideline for the study of the morphology-dependent properties of functional oxide materials as well as further applications for magnetic materials, lithium-ion batteries, and gas sensors.

With the electronics packaging industry shifting increasingly to three-dimensional packaging, microbumps have been adopted as the vertical interconnects between chips. Consequently, solder volumes have decreased dramatically, and the solder thickness has reduced to a range between a few and 10 microns. The solder volume of a microbump is approximately two orders of magnitude smaller than a traditional flip-chip joint. In contrast, the thickness of the under-bump metallization (UBM) remains almost the same as that in flip-chip solder joints. Therefore, many issues concerning materials and reliability of microbumps arise. This article reviews the challenges related to microbump materials for vertical interconnects, including transformation of solder joints into intermetallic (IMC) joints, necking or voiding induced by side wetting/diffusion on the circumference of the UBM, formation of porous Cu3Sn IMCs, early electromigration failures caused by specific orientations of Sn grains, and precipitation of plate-like Ag3Sn IMCs. An alternative way of fabricating vertical interconnects using direct Cu-to-Cu bonding is also discussed.

In the present era of big data and the Internet of things (the interconnection of computing devices in the Internet infrastructure), the fabrication of mobile and other electronic devices by three-dimensional integrated circuits (3D ICs) is receiving wide attention. The concept of using 3D ICs to extend the limit of Moore’s Law of two-dimensional ICs, by combining chip technology and packaging technology, has existed for more than 10 years. However, we still do not mass produce 3D IC devices due to low yield and reliability, as well as high cost. Most problems are caused by materials selection and integration at the small scale. This issue offers a review of 3D ICs and emphasizes the materials challenges of this new technology.